Skip to the content
PCBKitNew board
2 layers24 × 39.5 mmBrakeman, the printed circuit board in 3D

An electronic DCC-track-driven figurine with a red or blue LED

Size
24 × 39.5 mm
Copper layers
2
Thickness
1.6 mm
Parts
9
Nets
3
Pads
12
Tracks, vias
34, 2
Pours
11
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
2 Aug 2026
Updated
2 Aug 2026

Overview

Brakeman is an open-source printed circuit board by plocher, from the plocher/Brakeman repository on GitHub. It is a 2-layer board of 24 × 39.5 mm with 9 parts on 3 nets, routed with 34 tracks and 2 vias.

Its parts include 2 diodes and 1 resistor.

README

README.md

Brakeman

License: CERN Open Hardware Licence v1.2

An electronic DCC-track-driven figurine with a red or blue LED

GCOR Rule 6.19 D (paraphrased)

When a train stops on a main track, flag protection must be provided On a layout, torpedoes and fusees are a bit over the top, but a brakeman/flagman with a red lantern can add a twist to your next operating session. Adopt prototype practices and have your crews protect their trains when switching a town or otherwise fouling the main. Just don't forget to recall the flagman before leaving town!

Designed in the NMRA/PCR for DCC layouts

The HO DCC Flag man, gives the Time Table and Train Order (TT&TO) operator a convenient way to "flag out" and warn other trains that he's occupying main track, it also serves as handy DCC track power tester! The Flag man has contacts that bridge the track (and trigger occupancy circuits) and light a 2 LED "lanterns" to warn approaching trains of his presence.

The project supports two variants - default (red) for a flagman, and Blue for Safety Sam marking a piece of rolling stock or track out of service

Assembly required

  1. V1.0-1.3: Use a track nipper to detach the base from the hand holding the LED.
  2. V1.4: Snap the base from the feet and remove any extra PCB frame from around the figure.
  3. Solder the two feet to the two small gold pads on the top of the base
  4. You can solder a wire (the clipped off resistor leads work well) to strengthen and align this connection
  5. Attach the weight to the top of the base next to (but not touching) his feet with double sided foam tape
  6. Place the large gold pads across the rails to light the red lantern.

Variation:

  • Make a "Safety Sam" to indicate track or rolling stock that must not be used/moved. Use 2 BLUE LEDs instead of RED ones

Clean track works best. Use violates UP Safety Rule 81.2.1, Step Over Rail

John Plocher, SPCoast.com

WARNING: This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Designed for fabrication and ease of assembly

For best results when fab'ing, choose:

  • ENIG (gold) rather than a Hot Air Solder Layer (HASL) for the pads
  • White or Blue soldermask
  • Panalize = 1

Parts

9
QtyValueFootprintReferences
6TestPoint_AltTestPoint:TestPoint_THTPad_1.5x1.5mm_Drill0.7mmTP1, TP2, TP3, TP4, TP5, TP6
2RedSPCoast:0603-LEDLED1, LED2
11kSPCoast:0603-RESR1

Questions

How big is the Brakeman PCB?

It measures 24 × 39.5 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Brakeman use?

9 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Brakeman KiCad files?

From the plocher/Brakeman repository on GitHub, at the commit this page was made from: the board is Brakeman.kicad_pcb and its schematic Brakeman.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Brakeman design in my own project?

Its repository states no licence, so its author keeps all rights: ask plocher before reusing the design.

Similar boards

  • 2 layers103 × 30.5 mmTS Back Endcap, the printed circuit board in 3D

    TS Back Endcap

    EEVengers/ThunderScope

    ThunderScope GitHub Repo

    9 parts1.3kMIT
  • 2 layers31.8 × 47.6 mmNGC 38 connector, the printed circuit board in 3D

    NGC 38 connector

    rusefi/rusefi

    rusefi - GPL internal combustion engine control unit

    9 parts1.2k
  • 2 layers24 × 27.3 mmExpansion Card Retrofit, the printed circuit board in 3D

    Expansion Card Retrofit

    FrameworkComputer/ExpansionCards

    Reference designs and documentation to create Expansion Cards for the Framework Laptop

    9 parts1.1kCC-BY-4.0
  • 2 layers15.6 × 17.3 mmSKR Mini TFT Thermistor Board, the printed circuit board in 3D

    SKR Mini TFT Thermistor Board

    VoronDesign/Voron-Hardware

    Cool Hardware designed by the Voron Design group

    9 parts1.1kGPL-3.0
  • 2 layers39.1 × 49.5 mmLearnoliver, the printed circuit board in 3D

    Learnoliver

    hackclub/OnBoard

    💡 Join 1,000 teenagers and make your first PCB with a $100 grant!

    9 parts915
  • 2 layers17.4 × 16.9 mmToolhead, the printed circuit board in 3D

    Toolhead

    tanaes/whopping_Voron_mods

    9 parts787GPL-3.0
  • 2 layers9.8 × 108 mmExpander, the printed circuit board in 3D

    Expander

    wntrblm/Castor_and_Pollux

    A Juno-inspired dual oscillator

    9 parts587
  • 2 layersKeyboard after, the printed circuit board in 3D

    Keyboard after

    adamws/kicad-kbplacer

    KiCad plugin for automatic keyboard's key placement and routing

    9 parts547GPL-3.0