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2 layers104 × 99 mmController, the printed circuit board in 3D

Controller

PA1ASB/BAS6

Beverage antenna switch for 6 antenna's

Size
104 × 99 mm
Copper layers
2
Thickness
1.6 mm
Parts
68
Nets
86
Pads
238
Tracks, vias
611, 143
Pours
1
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
14 Sep 2026
Updated
16 Sep 2026

Overview

Controller is an open-source printed circuit board by PA1ASB, from the PA1ASB/BAS6 repository on GitHub. It is a 2-layer board of 104 × 99 mm with 68 parts on 86 nets, routed with 611 tracks and 143 vias.

It is built around the TLP291-4, ULN2003A and SMAJ18CA-TR, with the 1N4148W among its other parts. Its parts include 27 resistors, 14 diodes, 11 capacitors, 7 ICs and 6 connectors. It belongs with the radio and wireless boards and the PIC boards of this library.

Main components

4

README

README.md

BAS6 - Remote controlled receive antenna switch for 6 beverage antennas

This project describes a 6-way receive antenna switch I built for a fellow radio amateur that allows to select one of six beverage wire antennas remotely and producing as little as possible noise around the connection to his receive amplifier. Using bi-stable relays makes it possible to completely disconnect power to the relays once an antenna has been selected. Switching is controlled by a small circuit, built in a tiny aluminium extrusion desktop enclosure, using two UP/DOWN tactile switches. Bi-colour LED’s on the from panel indicate the currently connected antenna and, when using the selection buttons, the next antenna to be switched on. Connection between the control station in the shack and the actual relay box requires 4 wires; using cheap UTP/FTP is therefore possible. The circuit should work over distances in excess of 200 meters as communication between the stations is done through two current loops (receive and transmit).

Photo1

Control unit and relay box communicate “digitally” by sending some pulses to and fro, the number of which determine what the relaybox should actually do. After executing a command, the circuit measures which relay is actually switched on / off and reports this back to the control unit again as a series of pulses. If for whatever reason the reported switch state differs from what has been commanded, an error is indicated so that the user knows there’s something wrong. This will prevent unnecessary walks from the shack to the antenna connections: what is indicated on the control unit is the actual state.

Photo2

The antennas are connected to the switch on the PVC junction box. I have made quite some effort in making the box and connections that are located outside of the box as watertight as possible but I guess that it is still advisable to make some additional protection to prevent direct exposure to the environment.

Photo3

Drawing1

You can find the schematics of both units both as PDF and KiCAD v10 files as well as the C sources. I have also included BOM files for the PCB’s. There’s some additional hardware required such as stainless steel hardware for the antenna connections and switches to control the relays; these are not mentioned in these files. I have built the software in MPLAB IDE with the XC8 1.33 compiler. The C source should also compile in the newer MPLAB X IDE with the newer compiler versions but I believe that there are some minor syntax changes between the old and new versions which obviously need to be resolved. Google will be your friend for that, I guess.

Photo4

Parts

68
QtyValueFootprintReferences
12200RResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR4, R5, R8, R9, R10, R11, R12, R13, R14, R16, R18, R20
6100nCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1, C2, C4, C7, C9, C10
6LED_Dual_KAKLED_THT:LED_D5.0mm-3_Horizontal_O3.81mm_Z3.0mmD2, D3, D4, D5, D6, D7
54k7Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR2, R3, R6, R7, R17
4330RResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR1, R15, R21, R27
310R/1WResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR22, R24, R25
3SMAJ18CA-TRDiode_SMD:D_SMAD9, D11, D13
210nCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC3, C8
2470u/35VCapacitor_THT:CP_Radial_D8.0mm_P3.50mmC5, C6
2FuseFuse:Fuseholder_Cylinder-5x20mm_Stelvio-Kontek_PTF78_Horizontal_OpenF1, F2
2POWER SWITCHConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ2, J6
2TLP291Package_SO:SOIC-4_4.55x2.6mm_P1.27mmU5, U6
2ULN2003APackage_SO:SOIC-16_3.9x9.9mm_P1.27mmU2, U4
1100u/12VCapacitor_THT:CP_Radial_D8.0mm_P3.50mmC11
110kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR26
113V DC INConnector_BarrelJack:BarrelJack_GCT_DCJ200-10-A_HorizontalJ1
11N4007Diode_THT:D_DO-41_SOD81_P10.16mm_HorizontalD8
11N4148WDiode_SMD:D_SOD-123D10
11k2Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR19
14x 10R/1WResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR23
14x SMAJ18CA-TRDiode_SMD:D_SMAD14
1AZ1117-5.0Package_TO_SOT_SMD:SOT-223-3_TabPin2U7
1MCP23017x-x-SOPackage_SO:SOIC-28W_7.5x17.9mm_P1.27mmU3
1MountingHole_PadMountingHole:MountingHole_2.2mm_M2_DIN965_Pad_TopBottomGROUND1
1OFF/FAILLED_THT:LED_D5.0mm-3_Horizontal_O3.81mm_Z3.0mmD15
1PIC16F1829-IPPackage_SO:SOIC-20W_7.5x12.8mm_P1.27mmU1
1PROGConnector_PinHeader_2.54mm:PinHeader_1x06_P2.54mm_VerticalJ4
1PWR ONLED_THT:LED_D5.0mm_Horizontal_O6.35mm_Z15.0mmD12
1RJ45_ShieldedConnector_RJ:RJ45_Amphenol_RJHSE5380J3
1UP/DN BUTTONSConnector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJ5

Questions

How big is the Controller PCB?

It measures 104 × 99 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Controller use?

68 parts, built around the TLP291-4, ULN2003A, SMAJ18CA-TR and 1N4148W. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Controller KiCad files?

From the PA1ASB/BAS6 repository on GitHub, at the commit this page was made from: the board is hardware/controller/controller.kicad_pcb and its schematic hardware/controller/controller.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Controller design in my own project?

Its repository states no licence, so its author keeps all rights: ask PA1ASB before reusing the design.

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