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2 layers106.7 × 101.4 mmWarehouse rfid controller, the printed circuit board in 3D

Warehouse rfid controller

menvo-embedded/DO_AN_1

Graduation project prototype for warehouse access control and employee monitoring using ESP32 RFID, cameras, YOLO detection, tracking, Re-ID, optional face recognition, fusion logic, SQLite, and a Flask dashboard.

Size
106.7 × 101.4 mm
Copper layers
2
Thickness
1.6 mm
Parts
9
Nets
32
Pads
56
Tracks, vias
0, 0
Pours
1
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
18 Jun 2026
Updated
22 Jul 2026

Overview

Warehouse rfid controller is an open-source printed circuit board by menvo-embedded, from the menvo-embedded/DO_AN_1 repository on GitHub. It is a 2-layer board of 106.7 × 101.4 mm with 9 parts on 32 nets.

It is built around the S8050. Its parts include 5 connectors, 1 capacitor, 1 resistor, 1 IC and 1 transistor. It belongs with the radio and wireless boards and the ESP32 boards of this library.

Main components

1

README

README.md

Warehouse Access RFID + Computer Vision

Graduation project prototype for warehouse access control and employee monitoring using ESP32 RFID, cameras, YOLO detection, tracking, Re-ID, optional face recognition, fusion logic, SQLite, and a Flask dashboard.

Main Components

  • firmware/: ESP32 Arduino firmware for RC522 RFID, LCD I2C, buzzer, servo gate, WiFi, NTP, and MQTT event publishing.
  • python_cv/: main PC-side application for camera processing, Re-ID, InsightFace hybrid recognition, RFID/CV fusion, SQLite storage, and dashboard.
  • hardware/: KiCad PCB source files, custom footprints, 3D models, and Gerber export for the RFID controller board.
  • docs/: submission notes, demo guide, diagrams, and report assets.
  • experiments/, python_cv/tools/, python_cv/tests/: debug, calibration, data collection, and validation utilities.

The active PC pipeline is python_cv/main.py. The nested folder warehouse-access-rfid-cv/ is an older/stale copy and should not be used for the final submission without review.

Setup

powershell
python -m venv .venv
.\.venv\Scripts\Activate.ps1
python -m pip install --upgrade pip
pip install -r requirements.txt

If CUDA-specific PyTorch wheels are required, install PyTorch first using the official command for the target GPU/CUDA version, then install the remaining requirements.

Copy the clean runtime example and edit local values:

powershell
Copy-Item .env.example python_cv\.env

Do not commit python_cv/.env, RTSP passwords, WiFi passwords, raw videos, face/person galleries, or private datasets.

Dataset and Local Data Path

AI datasets, raw videos, review crops, galleries, and model artifacts are local runtime assets. They are intentionally not part of the source-code submission.

Default local dataset root:

text
D:\warehouse_dataset

Default subfolders used by tools:

text
D:\warehouse_dataset\dataset_crops
D:\warehouse_dataset\raw_videos_full
D:\warehouse_dataset\review_crops_reid_yoloseg
D:\warehouse_dataset\raw_videos_from_imou_sd

These defaults are configured through .env:

text
WAREHOUSE_DATASET_ROOT=D:/warehouse_dataset
DATASET_CROPS_ROOT=D:/warehouse_dataset/dataset_crops
RAW_VIDEO_ROOT=D:/warehouse_dataset/raw_videos_full
REVIEW_CROP_ROOT=D:/warehouse_dataset/review_crops_reid_yoloseg
IMOU_SD_VIDEO_ROOT=D:/warehouse_dataset/raw_videos_from_imou_sd

If another machine uses a different drive or folder, edit python_cv/.env instead of changing code. To copy local data from the old external F: drive to D:, review and run:

powershell
.\scripts\migrate_warehouse_dataset_F_to_D.ps1
.\scripts\verify_dataset_paths.ps1

The migration script copies data only; it does not delete anything from F:.

Run Demo

From the repository root:

powershell
cd python_cv
python main.py

Default demo mode can run CV-only with Zone 2 webcam and InsightFace enabled. For RFID + CV end-to-end, set ENABLE_MQTT=true, configure the MQTT broker, flash the ESP32 firmware, and start the broker before running python main.py. Create firmware/config/device_config.h from firmware/config/device_config.example.h before flashing the ESP32.

Dashboard:

text
http://localhost:5000

Detailed demo steps are in docs/RUN_DEMO.md.

Submission Notes

Before submitting, review:

  • CLEANUP_AUDIT_REPORT.md
  • SUBMISSION_STRUCTURE_PROPOSAL.md
  • docs/CLEAN_SOURCE_CHECKLIST.md
  • CLEANUP_COMMANDS_DRAFT.ps1

The current repo contains local debug outputs, model files, gallery pickles, raw videos, and real credentials in firmware. Clean or archive them before handing the project to a reviewer.

Parts

9
QtyValueFootprintReferences
11kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_HorizontalR1
1470uFCapacitor_THT:CP_Radial_D5.0mm_P2.00mmC1
1BUZZER_2PINConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ5
1ESP32_DEVKIT_30PINcustom_footprints:ESP32_DEVKIT_V1_DOIT_30PINU1
1LCD_I2CConnector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_VerticalJ3
1POWER_5V_INTerminalBlock_MetzConnect:TerminalBlock_MetzConnect_Type073_RT02602HBLU_1x02_P5.08mm_HorizontalJ6
1RC522_RFIDConnector_PinHeader_2.54mm:PinHeader_1x08_P2.54mm_VerticalJ2
1S8050Package_TO_SOT_THT:TO-92_InlineQ1
1SERVO_SG90Connector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJ4

Questions

How big is the Warehouse rfid controller PCB?

It measures 106.7 × 101.4 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Warehouse rfid controller use?

9 parts, built around the S8050. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Warehouse rfid controller KiCad files?

From the menvo-embedded/DO_AN_1 repository on GitHub, at the commit this page was made from: the board is hardware/pcb/warehouse_rfid_controller/FINAL.kicad_pcb and its schematic hardware/pcb/warehouse_rfid_controller/warehouse_rfid_controller.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Warehouse rfid controller design in my own project?

Its repository states no licence, so its author keeps all rights: ask menvo-embedded before reusing the design.

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