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2 layers30 × 65 mmPi zero header, the printed circuit board in 3D

Pi zero header

LosVocelos/EWRWC

Educational wheeled robot with camera

Size
30 × 65 mm
Copper layers
2
Thickness
1.6 mm
Parts
113
Nets
125
Pads
453
Tracks, vias
867, 193
Pours
15
Routed
Yes
KiCad
KiCad 8.0 (file 20240108)
Created
10 Nov 2023
Updated
14 Mar 2025

Overview

Pi zero header is an open-source printed circuit board by LosVocelos, from the LosVocelos/EWRWC repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 30 × 65 mm with 113 parts on 125 nets, routed with 867 tracks and 193 vias.

It is built around the RP2040, TPS630701RNMR and W25Q128JVSIQ. Its parts include 39 capacitors, 32 resistors, 16 connectors, 6 ICs and 5 diodes. It belongs with the RP2040 boards of this library.

Main components

3

README

README.md

EWRWC

Educational wheeled robot with camera

Sources

These are the components (and their 3D models) I'm using in this project:

Modules

PartComponentStore page3D model
EWRWC Add-onCustom PCB (described below)None yetPi_zero_header.step
Brain (CPU)Raspberry pi zero 2 wRPishop - Zero 2 wGrabCAD - Zero 2 w
CameraRaspberry Pi camera V2RPishop - camera v2Thingiverse - Rpi Camera v2.1
Camera cable (200 mm)Camera Cable Standard - MiniRPishop - camera cable [blocked]
2x DC motor2x GA12-N20 3V 500RPMTechfun - motor 3V 500RPMGrabCAD - N20 Gearmotor
Ball (support point)Rotating ball 3PI N20Techfun - 3PI N20 [blocked]
Battery holder18650 Li-Ion HolderLaskaKit - 18650 HolderGrabCAD - 18650 Holder
Battery18650 Li-Ion 2800mAh 10ATechfun - INR18650-28HE [blocked]

These components are optional, but I have examples for them:

PartComponentStore page3D model
3 axis MagnetometerI2C HMC5883lLaskaKit - HMC5883l [blocked]
Laser distance sensorI2C VL53L0XLaskaKit - VL53L0X [blocked]
Module of light intensityI2C GY-302 BH1750RPishop - GY-302 [blocked]

These components are optional, but I don't use them:

PartComponentStore page3D model
Light intensity sensorI2C VELM7700LaskaKit - VELM7700 [blocked]
Temp + humidity sensorI2C SHT30LaskaKit - SHT30 [blocked]
Blue + Yellow OLEDSPI OLED 128x64LaskaKit - OLED 0.96" [blocked]
Blue + Yellow OLEDI2C OLED 128x64LaskaKit - OLED 0.96" [blocked]

PCB (EWRWC Add-on)

I previously called the board a Pi-Zero-Header (that's why the files are called that way). But that name didn't grasp the functionality well, so I decided to call it EWRWC Add-on (I wanted to call it the HAT, but by board doesn't meet all requirements to be called that way).

List of parts used in the Add-on board:

PartManufacturerComponentStore pageDocumentation
MicrocontrollerRaspberry PiRP2040LCSC - RP2040rp2040-datasheet.pdf
MCU Flash memoryWinbondQ25W128JVJLCPCB - Q25W128JVSIQW25Q128JV.pdf
MCU CrystalYXCX322512MSB4SIJLCPCB - X322512MSB4SIYSX321SL.pdf
Battery managementTexas InstrumentsBQ25792LCSC - BQ25792bq25792.pdf
5V / 3V3 RegulatorTexas InstrumentsTPS63070LCSC - TPS63070tps63070.pdf
5V / 3V3 RegulatorChilisin ElecBMRA000404201R0MA1LCSC - BMRA000404201R0BMRx_Series.pdf
Motor Driver (2 H)ToshibaTB6612FNGLCSC - TB6612FNGTB6612FNG.pdf

There are much more parts used in this project (inductors, buttons, connectors, LEDs and a bunch of capacitors and resistors), but only those in the table are crucialfor the functionality and choosing the rest of the parts.


TODO:

  • Gather all sources
  • Design the main PCB
  • Complete the PCB
  • Design chassis
  • Print and ready the chassis
  • Complete the hardware
  • Write the software
  • Write the framework
  • Add some use for the camera
  • Write documentation
  • Finalize
  • Play with it :)

Parts

113
QtyValueFootprintReferences
16100nCapacitor_SMD:C_0402_1005MetricC5, C6, C7, C9, C11, C12, C13, C14, C15, C18, C20, C22, C26, C35, C42, C49
710kResistor_SMD:R_0402_1005MetricR2, R9, R14, R18, R23, R31, R32
6Conn_01x04Connector_PinHeader_1.27mm:PinHeader_1x04_P1.27mm_VerticalJ5, J10, J11, J12, J15, J16
410uCapacitor_SMD:C_0603_1608MetricC1, C43, C50, C51
422uCapacitor_SMD:C_0805_2012MetricC24, C27, C41, C47
4Conn_01x02Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ3, J4, J7, J9
4MountingHoleMountingHole:MountingHole_2.7mmH1, H2, H3, H4
4SolderJumper_2_OpenJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP1, JP2, JP3, JP4
3100kResistor_SMD:R_0402_1005MetricR13, R16, R21
31uInductor_SMD:L_Chilisin_BMRA00040420L1, L2, L3
3470RResistor_SMD:R_0402_1005MetricR22, R29, R30
3LEDLED_SMD:LED_0603_1608MetricD1, D2, D5
210uCapacitor_Tantalum_SMD:CP_EIA-3216-18_Kemet-AC17, C19
210uCapacitor_SMD:C_0805_2012MetricC29, C30
21kResistor_SMD:R_0402_1005MetricR1, R5
21uCapacitor_SMD:C_0402_1005MetricC8, C10
227RResistor_SMD:R_0402_1005MetricR3, R4
233pCapacitor_SMD:C_0402_1005MetricC2, C3
247nCapacitor_SMD:C_0402_1005MetricC32, C33
247uCapacitor_SMD:C_0805_2012MetricC45, C53
25k1Resistor_SMD:R_0402_1005MetricR26, R27
2Conn_01x07Connector_PinHeader_1.27mm:PinHeader_1x07_P1.27mm_VerticalJ6, J13
2LEDLED_SMD:LED_0805_2012MetricD3, D4
2SW_PushButton_Switch_SMD:SW_SPST_PTS810SW1, SW2
2TPS630701RNMRRNM0015A:RNM0015AU4, U5
1100RResistor_SMD:R_0402_1005MetricR6
110kResistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P2.54mm_VerticalTH1
110k5Resistor_SMD:R_0402_1005MetricR25
1127kResistor_SMD:R_0402_1005MetricR12
112MCrystal:Crystal_SMD_3225-4Pin_3.2x2.5mmY2
1130kResistor_SMD:R_0402_1005MetricR17
1150kResistor_SMD:R_0402_1005MetricR20
11nCapacitor_SMD:C_0402_1005MetricC31
12k2Resistor_SMD:R_0402_1005MetricR7
130k1Resistor_SMD:R_0402_1005MetricR10
13k01Resistor_SMD:R_0402_1005MetricR11
1470kResistor_SMD:R_0402_1005MetricR19
147uCapacitor_SMD:C_1206_3216MetricC36
14u7Capacitor_SMD:C_0603_1608MetricC34
15k23Resistor_SMD:R_0402_1005MetricR8
1680RResistor_SMD:R_0402_1005MetricR28
1680kResistor_SMD:R_0402_1005MetricR15
16k04Resistor_SMD:R_0402_1005MetricR24
1Conn_01x03Connector_PinHeader_1.27mm:PinHeader_1x03_P1.27mm_VerticalJ14
1Conn_02x03_Top_BottomConnector_PinHeader_2.54mm:PinHeader_2x03_P2.54mm_VerticalJ8
1PQ25792RQMRRQM0029A-MFG:RQM0029A-MFGU6
1RP2040Package_DFN_QFN:QFN-56-1EP_7x7mm_P0.4mm_EP3.2x3.2mmU1
1Raspberry_Pi_2_3Connector_PinSocket_2.54mm:PinSocket_2x20_P2.54mm_VerticalJ1
1TB6612FNGPackage_SO:SSOP-24_5.3x8.2mm_P0.65mmU3
1USB_C_Receptacle_USB2.0Connector_USB:USB_C_Receptacle_HCTL_HC-TYPE-C-16P-01AJ2
1W25Q128JVSPackage_SO:SOIC-8_5.23x5.23mm_P1.27mmU2

Questions

How big is the Pi zero header PCB?

It measures 30 × 65 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Pi zero header use?

113 parts, built around the RP2040, TPS630701RNMR and W25Q128JVSIQ. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Pi zero header KiCad files?

From the LosVocelos/EWRWC repository on GitHub, at the commit this page was made from: the board is PCB/Pi_zero_header.kicad_pcb and its schematic PCB/Pi_zero_header.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Pi zero header design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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