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2 layers86.4 × 70.5 mmAdjustable Load v1.1, the printed circuit board in 3D

Adjustable Load v1.1

kholia/Adjustable-Load-v1.18

Easy + Cost-Effective Variable Electronic Load.

Size
86.4 × 70.5 mm
Copper layers
2
Thickness
1.6 mm
Parts
20
Nets
15
Pads
77
Tracks, vias
86, 2
Pours
2
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
6 Jun 2021
Updated
25 Feb 2022

Overview

Adjustable Load v1.1 is an open-source printed circuit board by kholia, from the kholia/Adjustable-Load-v1.1 repository on GitHub. It is a 2-layer board of 86.4 × 70.5 mm with 20 parts on 15 nets, routed with 86 tracks and 2 vias.

It is built around the TC4420CPA and IRFZ44NPBF. Its parts include 5 resistors, 3 ICs, 2 capacitors, 1 transistor and 1 fuse. It belongs with the power boards and the AVR (ATmega, ATtiny) boards of this library.

Main components

2

README

README.md

Variable Electronic Load

This variable electronic load helps with testing power supplies, and batteries.

Motivation: RIGOL DC Electronic Load-DL3021 costs ~50k - this project costs nothing in comparison, and does the job in typical amateur radio contexts just fine.

Rating: 20A @ 30V depending upon the heatsink.

Testing notes (Dhiru): I have tested my build up to 5A @ around 20v.

This is an improved version of https://www.instructables.com/DIY-Adjustable-Constant-Load-Current-Power/. All credit goes to GreatScott for coming up with this project.

Note: The 3D renderings are only published to help with the manual layout work on Zero-PCBs. All screenshots are clickable and zoomable.

Schematic 3D rendering

See Adjustable-Load-v1.1.pdf for details.

Parts

20
QtyValueFootprintReferences
4MountingHoleMountingHole:MountingHole_3.2mm_M3H1, H2, H3, H4
2Screw_Terminalfootprints:TerminalBlock_bornier-2_P5.08mmTB_5V1, TB_VCC1
110Resistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P2.54mm_VerticalR1
110A Fusefootprints:BLX-AF1
110kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P2.54mm_VerticalR2
1150kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P2.54mm_VerticalR4
11kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P2.54mm_VerticalR5
122uFCapacitor_THT:CP_Radial_D5.0mm_P2.00mmC2
12kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P2.54mm_VerticalR3
1470uFCapacitor_THT:CP_Radial_D10.0mm_P5.00mmC3
1Arduino_Nanofootprints:arduino_nanoA1
1CURRENT-SENSOR-ACS712diy-modules:CURRENT-SENSOR-ACS712M1
1I2C-LCD-16X2Connector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_VerticalU4
1IRFZ44NPBFTerminalBlock:TerminalBlock_bornier-3_P5.08mmQ1
1Rotary_EncoderConnector_PinHeader_2.54mm:PinHeader_1x05_P2.54mm_VerticalU3
1TC4420CPAfootprints:DIP254P762X533-8U2

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Questions

How big is the Adjustable Load v1.1 PCB?

It measures 86.4 × 70.5 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Adjustable Load v1.1 use?

20 parts, built around the TC4420CPA and IRFZ44NPBF. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Adjustable Load v1.1 KiCad files?

From the kholia/Adjustable-Load-v1.1 repository on GitHub, at the commit this page was made from: the board is Adjustable-Load-v1.1.kicad_pcb and its schematic Adjustable-Load-v1.1.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Adjustable Load v1.1 design in my own project?

Its repository states no licence, so its author keeps all rights: ask kholia before reusing the design.