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2 layers200 × 100 mmTrx mobo concept 2, the printed circuit board in 3D

Trx mobo concept 2

hwstar/Lefty-MOBO2

Lefty Double Conversion Transceiver Motherboard

Size
200 × 100 mm
Copper layers
2
Thickness
1.6 mm
Parts
422
Nets
242
Pads
1,066
Tracks, vias
2,074, 410
Pours
21
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
10 Feb 2022
Updated
20 Jul 2022

Overview

Trx mobo concept 2 is an open-source printed circuit board by hwstar, from the hwstar/Lefty-MOBO repository on GitHub, published under the CC0-1.0 licence. It is a 2-layer board of 200 × 100 mm with 422 parts on 242 nets, routed with 2,074 tracks and 410 vias.

It is built around the AS169-73LF, ADE-1 and LMC6482IN, with the 24CW640-I/SN, MMBT3904 and BSS138 among its other parts. Its parts include 152 resistors, 147 capacitors, 26 transistors, 13 ICs and 10 inductors. It belongs with the radio and wireless and computers and single-board computers boards of this library.

Main components

10

README

README.md

Lefty-MOBO

Lefty Double Conversion Transceiver Motherboard

Alt text

This is an HF Motherboard consisting of the entire signal chain from RF in to Speaker, and from Microphone to RF out. A double conversion topology was chosen to allow the motherboard to operate on all HF bands with minimal intermodulation products close to the operating frequency.

The design uses 5 AS169-73 Skyworks RF switches, 3 Mini Circuits ADE-1 mixers, a pair 45.1 MHz matched Golledge 15 KHz BW IF filters, 6 matched 12.288 MHz crystals for the second IF SSB filter, and 3 2SC3357 low noise RF transistors in the 45.1 MHz "transverter" section. The speaker amplifier is an LM380.

This design was inspired from W7ZOI's single conversion "Lichen" Transceiver originally published in EMRFD. I use the dual JFET IF amplifer, AGC circuit, 3 transistor post-detector audio amplifier, and TX speech amplifier from that design in this design.

Please note that this is not a complete Transceiver system. The transceiver board will additionally require a 3 output VFO (My implementation uses one SI5351, and may use 2 of them in the future so that I can drive all the Mixers at 8mA) , external bandpass filter bank, an RF power amplifier, and a TX low pass filter bank.

Mixer 1 (U801) serves as a downconverter in RX mode, and a balanced modulator TX mode. This converts the 45.1 MHz first IF to 12.288 MHz second IF. In TX mode, the VFO provides the carrier frequency (which depends on the characteristics of the crystal filter)

Mixer 2 (U1301) serves as the product detector in RX mode, and a 12.288 MHz upconverter in TX mode.

Mixer 3 (U2201) provides downconversion from the 45.1 MHz first IF to the desired HF band.

Mixer 1, The first IF amplifier, and Mixer 2 operate in the same direction for both TX and RX, but the mixers change function depending upon whether they're being used in TX or RX. A pair of AS169-73 RF switches, some RF chokes and RF traps are used to select the TX mode, and to filter out RF from getting into the audio stages.

The 45.1 MHz first IF uses the "BITx" concept with 2SC3357 bidirectional amplifiers i.e. left-to-right, and right-to-left controlled by a pair of AS169-73 RF switches, and the P13V8_RX and P13V8_TX power rails. The 2SC3357's are biased for 40mA operation.

After Mixer3 there is a stage of TX RF amplification using a 2SC3357 to bring up the signal level what is required for the RF power amplifier (not included on this board). This amplifier is bypassed in RX mode using a AS169-73.

All control to the Lefty Motherboard is done over I2C using an NXP PCA9554 at 7 bit address 0x38. This allows the wiring from the Motherboard to be minimal. The I2C interface allows control AS169-73 RF switches, PTT, Rx Audio Mute circuit, AGC on/off, and the TX tune audio oscillator. The SCL and SDA pins at the connector operate at 3.3V and are intended to be used with newer 3.3V microcontrollers available such as the STM32 "black pill".

There is an I2C EEPROM on the board to facilitate storing the TX gain values for each band, and crystal filter 6dB points and bandwidth, and a DAC which is used to control the 12.288 MHz IF amplifier's gain in TX to help flatten out the TX power across all bands. TX gain may also be set manually by removing the DAC and and installing a 20K pot at R918.

The PCB design was done with KiCAD 5.0. The BOM files are in .csv format and are included in the top level directory. There is a combined BOM, separate top and bottom SMT BOM's, and a PTH BOM.

The gerber files are in the directory TRX_MB_C2_X1

Parts

422
QtyValueFootprintReferences
500.1uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1004, C1201, C1202, C1203, C1204, C1209, C1210, C1211, C1212, C1214, C1215, C1601, C1602, C1603, C1604, C1605 +34
2410KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR301, R302, R401, R402, R802, R806, R1815, R1816, R2015, R2201, R2202, R2206, R2207, R2210, R2211, R2301 +8
230.01uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1001, C1002, C1401, C1402, C1403, C1404, C1405, C1406, C1407, C1408, C1409, C1414, C1415, C1416, C1417, C1418 +7
1522uCapacitor_SMD:CP_Elec_6.3x5.7C801, C903, C907, C908, C910, C913, C918, C2003, C2005, C2006, C2007, C2008, C2202, C2203, C2209
12150Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1208, R1209, R1403, R1404, R1416, R1417, R1421, R1422, R1611, R1612, R2008, R2009
111000pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1003, C1205, C1206, C1207, C1208, C1410, C1411, C1412, C1413, C2001, C2304
11FB0805Inductor_SMD:L_0805_2012Metric_Pad1.05x1.20mm_HandSolderE1201, E1202, E1203, E1401, E1402, E1403, E1404, E1801, E2301, E2302, E2303
100Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1001, R1005, R1201, R1202, R1406, R1501, R1502, R1701, R1702, R1817
10MMBT3904mods:SOT23-3-SAR-V2Q805, Q808, Q902, Q903, Q1601, Q1803, Q1804, Q2001, Q2002, Q2003
91KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR403, R404, R405, R406, R915, R1009, R2012, R2014, R2209
9TESTPINTPSQ025mods:TESTPINTP801, TP802, TP803, TP901, TP902, TP2301, TP2302, TP2303, TP2304
8150pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1005, C1213, C1706, C1712, C1713, C1717, C1719, C2002
8300Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1302, R1303, R1604, R1605, R2002, R2003, R2006, R2007
7100Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR303, R805, R810, R901, R921, R2018, R2203
747KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR917, R920, R922, R923, R924, R925, R2011
7BSS138Package_TO_SOT_SMD:SOT-23Q301, Q302, Q803, Q807, Q1805, Q2101, Q2301
612.288 MHzmods:Crystal_HC49_Vertical_With_Grounding_PadY1701, Y1702, Y1703, Y1704, Y1705, Y1706
636Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1206, R1402, R1413, R1415, R1610, R2005
64.7uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC803, C805, C806, C2103, C2104, C2211
6AS169-73Package_TO_SOT_SMD:SOT-23-6U1001, U1002, U1201, U1202, U1401, U1402
6BAT54mods:SOT23-3-SAR-V2CR1801, CR1802, CR2201, CR2202, CR2203, CR2204
6MountingHole_PadMountingHole:MountingHole_3.5mm_Pad_ViaMH2301, MH2302, MH2303, MH2304, MH2305, MH2306
50.0027uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC909, C914, C915, C916, C917
539KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR926, R1807, R1808, R1810, R1811
410Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR803, R809, R1211, R1601
410pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1707, C1708, C1714, C1715
418Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1301, R1602, R2001, R2004
42.2KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1008, R1803, R1806, R2010
433Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1203, R1204, R1410, R1411
482Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1801, R1802, R1804, R1805
4CONN_SMA_VERTmods:SMA_Kinghelm_KHSMA-KE8-G_VerticalJ2301, J2304, J2306, J2308
4DNIResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1002, R1003, R1006, R1007
4SI2369Package_TO_SOT_SMD:SOT-23Q801, Q802, Q804, Q806
4XFMR_RF_BIFILARmods:XFMR_Handwound_FT37T1201, T1401, T1402, T1601
31.1KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1205, R1401, R1412
31.6KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1405, R1414, R1606
3100KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR913, R2204, R2208
310uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC305, C2303, C2307
320Kmods:Potentiometer_Bourns_3296W_Vertical_Screw_SSR905, R916, R1818
3270KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR910, R1813, R1814
32SC3357Package_TO_SOT_SMD:SOT-89-3Q1201, Q1401, Q1402
330Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1212, R1409, R1420
3360Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1210, R1407, R1418
36.8Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1408, R1419, R1608
381nHmods:AIR_CORE_9MMX6.3MML1001, L1201, L2001
3ADE-1mods:MCL-6-SMD_7R97X5R59U1301, U1601, U2001
3CONN3mods:JST_B3B_XH_AJ2305, J2307, J2309
3LMC6482mods:SOIC8N-SARU901, U2202, U2203
20.563uHmods:TOROID_T37_VERTL1501, L1502
20.97uHmods:TOROID_T37_VERTL1701, L1702
2100pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC2308, C2309
2100uCapacitor_SMD:CP_Elec_8x10C902, C2204
210KResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR804, R807
2120pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1705, C1710
2150PCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1709, C1716
215pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1703, C1704
216pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1501, C1503
21uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC304, C2210
220pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1718, C1720
227uHmods:IND_Handwound_FT23L1002, L1801
23.3KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR2013, R2017
2390Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1809, R1812
2430pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1701, C1702
245.1 MHzmods:MCF-1.875_7.8x3.2Y1501, Y1502
2470uCapacitor_SMD:CP_Elec_10x10C2102, C2105
251Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1004, R1010
2CONN2mods:JST_B2B_XH_AJ2302, J2303
2MMBFJ310mods:SOT23-3-SAR-V2Q1801, Q1802
11.5KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1607
1100Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR911
1100KResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR914
1120Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR1609
113pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1502
115uHmods:IND_Handwound_FT23L2002
118pCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1711
12.2MResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR2205
12.7Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR2101
122KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR919
124CW640mods:SOT23-5-SARU301
12KResistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolderR909

The 401 most common of 422 parts.

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Questions

How big is the Trx mobo concept 2 PCB?

It measures 200 × 100 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Trx mobo concept 2 use?

422 parts, built around the AS169-73LF, ADE-1, LMC6482IN and 24CW640-I/SN. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Trx mobo concept 2 KiCad files?

From the hwstar/Lefty-MOBO repository on GitHub, at the commit this page was made from: the board is trx_mobo_concept_2.kicad_pcb and its schematic BD_RF_AMP.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Trx mobo concept 2 design in my own project?

Its repository publishes it under the CC0-1.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).