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2 layers107 × 54 mmInterface board 1, the printed circuit board in 3D

Interface board 1

Green-bms/SmartBMS756

Open source Smart Battery Management System

Size
107 × 54 mm
Copper layers
2
Thickness
1.6 mm
Parts
63
Nets
112
Pads
242
Tracks, vias
598, 50
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
24 Aug 2021
Updated
22 May 2024

Overview

Interface board 1 is an open-source printed circuit board by Green-bms, from the Green-bms/SmartBMS repository on GitHub. It is a 2-layer board of 107 × 54 mm with 63 parts on 112 nets, routed with 598 tracks and 50 vias.

It is built around the NE555D, ULN2003A and PMBT2222. Its parts include 18 connectors, 15 resistors, 10 diodes, 9 switches and 6 capacitors. It belongs with the power and interfaces and adapters boards of this library.

Main components

3

README

README.md

SmartBMS

Open source Smart Battery Management System

Youtube presentation: https://youtu.be/0XNe25lMs6U?si=eK-90N3kao_sy4zy

Official page: https://hackaday.io/project/181453-green-bms

Description

Smart BMS is an Open Source Battery Management System for Lithium Cells (Lifepo4, Li-ion, NCM, etc.) Battery Pack.

alt-text

The main functions of BMS are:

  • To protect cells against overvoltage
  • To protect cells against undervoltage
  • To balance the cells

Smart BMS consists of four main components:

  1. Cell Module (https://hackaday.io/project/181453-green-bms/log/198376-green-bms-cell-module)
  2. Control Unit (https://hackaday.io/project/181453-green-bms/log/198414-green-bms-control-unit)
  3. Limiter (https://hackaday.io/project/181453-green-bms/log/198378-green-bms-limiter)
  4. Android App (https://hackaday.io/project/181453-green-bms/log/198377-green-bms-android-app)

The voltage and the temperature values of each cell are acquired by the relevant Cell Module (based on Attiny microcontroller) and sent to Control Unit (based on Arduino Mega microcontroller) through a serial I2C line.

Control Unit starts or stop charging (by output relay) through Limiter, that includes a power relay for opening or closing the charging circuit.

Control Unit can also start or stop discharging by output relay.

When during charging a cell reaches the “Balance voltage value parameter”, the Cell Module connects the balance resistors in order to perform the cell bleeding.

When just one cell of the pack is balancing, Control Unit activates the current limit function inside the Limiter (the charging current is limited to 1A).

Control Unit can be connected with a Smartphone (or a Tablet) by Bluetooth.

By “Green BMS” Android app (available on Play Store) it is possible to check the Battery Pack status (total voltage, current load, state of charge…) , to check the actual voltage and temperature values of each cell and to perform several settings.

Android App free download

The Green BMS Android app is available here: Green-BMS App

Tutorials

Step by step instructions for make Green BMS are available here: https://hackaday.io/project/181453/instructions

Youtube channel

https://www.youtube.com/channel/UCdJnQnmzJSQNOAGbZR5iExA

Subscribe please... :smile:

Open source Development applications

The project was created using the following Open source applications:

  • KiCad : to design cell module and Interface board
  • QElectroTech : to design Limiter
  • LibreCad 2D : to desingn Control Unit Box
  • Arduino IDE : to design the code of Cell Module(Attiny) and Control Unit(Arduino Mega)
  • Mit App Inventor : to design the Android Application

Warning

Lithium and other batteries are dangerous and must be treated with care.

Lithium and other batteries are potentially hazardous and can present a serious fire hazard if damaged, defective or improperly used.

Green BMS is a "do it yourself" project, with no warranties whatsoever.

Green BMS assumes no responsibility for any errors or inaccuracies that may appear in any documentation or file or any software that may be provided.

The use of this project is done entirely at your own risk and responsibility.

The use of this project may not be compliant with local laws or regulations.

Open Source Hardware Certification

Green BMS has been certified as open source hardware by the Open Source Hardware Association, with the UID: IT000007.

Certificate link: (https://certification.oshwa.org/it000007.html)

License

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License. https://creativecommons.org/licenses/by-sa/4.0/

You are free to:

Share — copy and redistribute the material in any medium or format

Adapt — remix, transform, and build upon the material for any purpose, even commercially. This license is acceptable for Free Cultural Works. The licensor cannot revoke these freedoms as long as you follow the license terms.

Under the following terms:

Attribution — You must give appropriate credit, provide a link to the license, and indicate if changes were made. You may do so in any reasonable manner, but not in any way that suggests the licensor endorses you or your use.

ShareAlike — If you remix, transform, or build upon the material, you must distribute your contributions under the same license as the original.

No additional restrictions — You may not apply legal terms or technological measures that legally restrict others from doing anything the license permits.

Notices:

You do not have to comply with the license for elements of the material in the public domain or where your use is permitted by an applicable exception or limitation. No warranties are given. The license may not give you all of the permissions necessary for your intended use. For example, other rights such as publicity, privacy, or moral rights may limit how you use the material.

Parts

63
QtyValueFootprintReferences
91KResistor_SMD:R_1206_3216MetricR0, R1, R2, R3, R4, R5, R6, R8, R10
8LEDLED_SMD:LED_1206_3216MetricD0, D1, D2, D3, D4, D5, D6, D9
7G6K-2Relay_SMD:Relay_DPDT_Omron_G6K-2F-YK0, K1, K2, K3, K4, K5, K6
6CONN_01X01Socket_Arduino_Mega:Arduino_1pinP8, P9, P10, P11, P12, P13
4100nCapacitor_SMD:C_1206_3216MetricC2, C3, C4, C6
2100/16vCapacitor_SMD:CP_Elec_6.3x5.8C1, C5
2AnalogSocket_Arduino_Mega:Socket_Strip_Arduino_1x08P3, P4
2Conn_01x03Connector_JST:JST_PH_S3B-PH-K_1x03_P2.00mm_HorizontalJ2, J3
2Conn_01x06Connector_Phoenix_MC:PhoenixContact_MC_1,5_6-G-3.5_1x06_P3.50mm_HorizontalJ5, J6
2DDiode_SMD:D_1206_3216MetricD8, D10
2PMBT2222Package_TO_SOT_SMD:SOT-23Q1, Q2
2SW_PushButton_Switch_SMD:SW_Push_SPST_NO_Alps_SKRKSW1, SW2
110Resistor_SMD:R_1206_3216MetricR12
1270Resistor_SMD:R_1206_3216MetricR13
12KResistor_SMD:R_1206_3216MetricR9
1330Resistor_SMD:R_1206_3216MetricR15
1470Resistor_SMD:R_1206_3216MetricR14
147kResistor_SMD:R_1206_3216MetricR11
14N35Package_DIP:DIP-6_W7.62mmU1
1CommunicationSocket_Arduino_Mega:Socket_Strip_Arduino_1x08P7
1Conn_01x04Connector_JST:JST_PH_S4B-PH-K_1x04_P2.00mm_HorizontalJ1
1Conn_01x06Connector_PinSocket_2.54mm:PinSocket_1x06_P2.54mm_HorizontalJ4
1NE555DPackage_SO:SOIC-8_3.9x4.9mm_P1.27mmU2
1PWMSocket_Arduino_Mega:Socket_Strip_Arduino_1x10P5
1PWMSocket_Arduino_Mega:Socket_Strip_Arduino_1x08P6
1PowerSocket_Arduino_Mega:Socket_Strip_Arduino_1x08P2
1ULN2003APackage_SO:SOIC-16_3.9x9.9mm_P1.27mmU3

Questions

How big is the Interface board 1 PCB?

It measures 107 × 54 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Interface board 1 use?

63 parts, built around the NE555D, ULN2003A and PMBT2222. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Interface board 1 KiCad files?

From the Green-bms/SmartBMS repository on GitHub, at the commit this page was made from: the board is 04_Interface board/Hardware/Kikad_Interface_board_1/Interface_board_1.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Interface board 1 design in my own project?

Its repository states no licence, so its author keeps all rights: ask Green-bms before reusing the design.

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