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2 layers26.8 × 57.4 mmUsb wrapper, the printed circuit board in 3D

KiCAD project files for the USB Wrapper project

Size
26.8 × 57.4 mm
Copper layers
2
Thickness
1.6 mm
Parts
20
Nets
22
Pads
71
Tracks, vias
130, 0
Pours
1
Routed
Yes
KiCad
KiCad 3
Created
18 Jan 2014
Updated
12 Sep 2014

Overview

Usb wrapper is an open-source printed circuit board by Galvant, from the Galvant/usb_wrapper-pcb repository on GitHub. It is a 2-layer board of 26.8 × 57.4 mm with 20 parts on 22 nets, routed with 130 tracks and 0 vias.

Its parts include 14 resistors, 3 connectors and 2 switches.

README

README.md

USB Wrapper

This repository contains the KiCAD PCB project files for the USB wrapper project by Galvant Industries.

This project is entirely open source hardware.

Pre-assembled boards now available at http://galvant.ca/shop/usb-wrapper/

About

Have you ever wanted to charge your smartphone by using your computer, but you didn't want all of your sync software to load? Maybe you want to use a friend's computer but you don't really want Windows to start trying to install drivers and for your device to open in USB transfer mode. Or maybe the power source is simply untrusted and you want to avoid a potential attack.

Inspired by the USB Condom, the USB Wrapper helps with the above by severing the USB data lines and only allowing the power lines to connect through. This ensures that no data information can be transfered between the power source and your device. This helps against known attacks such as juice jacking: http://krebsonsecurity.com/2011/08/beware-of-juice-jacking/

This however does present a problem. In legitimate USB chargers, the data lines are used to communicate to your device how much power they are capable of sourcing. The exact means by which they do vary between manufacturers. The standard calls for the D+ and D- lines to be shorted together, while companies like Apple will apply specific voltages on both lines depending on the charger. By entirely disconnecting these data lines, your device does not know any information about the charger, and will thus assume it is a standard USB2.0 port. This limits means the device will self-limit the charging rate to 2.5W, even if the charger can in fact handle more.

To deal with this, the USB Wrapper has two slider switches allowing you to tell your device what kind of charger it is connected to. This also allows you to mix and match chargers and device manufacturers which don't follow the same signalling rules. For example, an iPhone with a Samsung charger cube.

Features

  • Disconnects USB data lines between the host and device, preventing attacks such as "juice jacking" and keeps trusted computers from trying to sync
  • Slider switches which allow you to tell your device what kind of charger is connected. Select from dedicated charger port, Sony, open circuit, and four different Apple chargers; 500mA, 1A, 2.1A, and 2.5A.
  • USB-B and USB-micro-B connectors on the power side
  • USB-A on the device side

License

This work is released under the Creative Commons Attribution-Sharealike 3.0 license. See http://creativecommons.org/licenses/by-sa/3.0/ or the included license/LICENSE.TXT file for more information.

Parts

20
QtyValueFootprintReferences
549.9kSMD_Packages:SM0603_ResistorR6, R8, R10, R12, R14
210kSMD_Packages:SM0603_ResistorR16, R18
240.2kSMD_Packages:SM0603_ResistorR11, R13
25.1kSMD_Packages:SM0603_ResistorR15, R17
275.0kSMD_Packages:SM0603_ResistorR5, R9
143.2kSMD_Packages:SM0603_ResistorR7
1DP4Tdp5t_switch:dp4t_switchSW1
1DP4Tdp4t_switchSW2
1LOGOLOGOG***
1USBConnect:USB_AJ1
1USBConnect:USB_BJ3
1USB-MICRO-Bopen_project_lib:MICRO-B_USBJ2

Questions

How big is the Usb wrapper PCB?

It measures 26.8 × 57.4 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Usb wrapper use?

20 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Usb wrapper KiCad files?

From the Galvant/usb_wrapper-pcb repository on GitHub, at the commit this page was made from: the board is usb_wrapper.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Usb wrapper design in my own project?

Its repository states no licence, so its author keeps all rights: ask Galvant before reusing the design.

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