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2 layers118 × 103.5 mmEV Charger2, the printed circuit board in 3D

Arduino Uno Code for EV Charger

Size
118 × 103.5 mm
Copper layers
2
Thickness
1.6 mm
Parts
62
Nets
60
Pads
178
Tracks, vias
267, 16
Pours
9
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
19 Apr 2022
Updated
11 Jan 2024

Overview

EV Charger2 is an open-source printed circuit board by fotherja, from the fotherja/EV_Charger repository on GitHub, published under the MIT licence. It is a 2-layer board of 118 × 103.5 mm with 62 parts on 60 nets, routed with 267 tracks and 16 vias.

It is built around the LM358, OP07 and BC337, with the T9VV1K15-12S and P6KE16CA among its other parts. Its parts include 20 resistors, 9 capacitors, 7 diodes, 5 ICs and 3 connectors. It belongs with the power boards and the AVR (ATmega, ATtiny) boards of this library.

Main components

5

README

README.md

EV_Charger

Arduino Uno Code for EV Charger together with the design files etc

This project is documented in detail here: https://jamesfotherby.com/index-page/electric-vehicle-charger/

Parts

62
QtyValueFootprintReferences
6SolderWirePad_single_2mmDrillWire_Pads:SolderWirePad_single_2mmDrillGND, GND, L In, L Out, N In, N Out
41N4148Diodes_ThroughHole:D_DO-35_SOD27_P7.62mm_HorizontalD1, D2, D5, D6
3100KResistors_ThroughHole:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR2, R7, R9
31KResistors_ThroughHole:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR1, R8, R12
31N749A 4.3V ZenerDiodes_ThroughHole:D_DO-35_SOD27_P7.62mm_HorizontalD3, D4, D7
2100uFCapacitors_ThroughHole:CP_Radial_D5.0mm_P2.50mmC4, C5
210KResistors_ThroughHole:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR5, R6
210uFCapacitors_ThroughHole:CP_Radial_D5.0mm_P2.50mmC8, C9
22.2KResistors_ThroughHole:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR3, R17
2470RResistors_ThroughHole:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR15, R16
247KResistors_ThroughHole:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR4, R10
25KPotentiometers:Potentiometer_Trimmer_Bourns_PV36WRV1, RV2
268RResistors_ThroughHole:R_Axial_DIN0309_L9.0mm_D3.2mm_P15.24mm_HorizontalR13, R14
2BC337TO_SOT_Packages_THT:TO-92_Molded_NarrowQ1, Q2
2Conn_01x04Pin_Headers:Pin_Header_Straight_1x04_Pitch2.54mmJ1, J2
2T9VV1K15-12ST9VV1K15-12S:RELAY_T9VV1K15-12SK1, K2
1100nFCapacitors_ThroughHole:C_Disc_D3.4mm_W2.1mm_P2.50mmC6
1100nfCapacitors_ThroughHole:C_Disc_D3.4mm_W2.1mm_P2.50mmC7
1120RResistors_ThroughHole:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR19
11KResistors_ThroughHole:R_Axial_DIN0309_L9.0mm_D3.2mm_P15.24mm_HorizontalR11
11nFCapacitors_ThroughHole:C_Disc_D3.4mm_W2.1mm_P2.50mmC1
12.2uFCapacitors_ThroughHole:CP_Radial_D4.0mm_P1.50mmC3
1220nFCapacitors_ThroughHole:C_Disc_D3.4mm_W2.1mm_P2.50mmC2
122KResistors_ThroughHole:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR20
1240RResistors_ThroughHole:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR18
1ARDUINO_PRO_MINIARDUINO_PRO_MINI:MODULE_ARDUINO_PRO_MINIU1
1FuseFuse_Holders_and_Fuses:Fuseholder5x20_horiz_open_lateral_Type-IIF1
1LM317_TO-220TO_SOT_Packages_THT:TO-220-3_VerticalU5
1LM337_TO220TO_SOT_Packages_THT:TO-220-3_VerticalU6
1LM358LM358AP:DIP794W45P254L959H508Q8U3
1OP07Housings_DIP:DIP-8_W7.62mmU2
1P6KE16CADiodes_ThroughHole:D_DO-35_SOD27_P10.16mm_HorizontalTVS1
1RAC10-15DK_277RAC10-15DK_277:CONV_RAC10-15DK_277PS1
1Screw_Terminal_01x02Socket_Strips:Socket_Strip_Straight_1x02_Pitch2.54mmJ3

The 59 most common of 62 parts.

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Questions

How big is the EV Charger2 PCB?

It measures 118 × 103.5 mm and has 2 copper layers, 1.6 mm thick.

What parts does the EV Charger2 use?

62 parts, built around the LM358, OP07, BC337 and T9VV1K15-12S. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the EV Charger2 KiCad files?

From the fotherja/EV_Charger repository on GitHub, at the commit this page was made from: the board is KiCad_Files/EV_Charger2.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the EV Charger2 design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).