

Thc
An automatic torch height controller
- Size
- 123.8 × 99.7 mm
- Copper layers
- 2
- Thickness
- 1.6 mm
- Parts
- 75
- Nets
- 55
- Pads
- 279
- Tracks, vias
- 560, 20
- Pours
- 3
- Routed
- Yes
- KiCad
- KiCad 3
- Created
- 2 Mar 2014
- Updated
- 2 Mar 2014
Overview
Thc is an open-source printed circuit board by festlv, from the festlv/thc repository on GitHub. It is a 2-layer board of 123.8 × 99.7 mm with 75 parts on 55 nets, routed with 560 tracks and 20 vias.
It is built around the LM358, CNY74-4H and 74HC04D, with the BC547 and IL300 among its other parts. Its parts include 29 resistors, 12 capacitors, 12 ICs, 12 diodes and 3 connectors.
Main components
5LM358
SOP-8-18V~18V 0℃~+70℃ 1.2MHz 10nA 2 24mA 3V~36V 500uA 50nA 5mV 80dB Built-in compensation SOP-8 Operational Amplifier ROHSMSKSEMIOperational AmplifierCNY74-4H
DIP-16-55℃~+100℃ 1.3V 300mV@2mA,16mA 3V 3us@2mA,100Ω 4 4.7us@2mA,100Ω 5.3kV 50% 500mW 600% 60mA 70V DC Phototransistor DIP-16 Transistor, Photovoltaic Output Optoisolators ROHSVishay IntertechnologyTransistor, Photovoltaic Output Optoisolators74HC04D
SOP-14-40℃~+125℃ 1 1.5V~4.2V 1.9V、3.7V、5.2V 100mV、400mV、400mV 14ns@6V,50pF 2V~6V 2uA 5.2mA 5.2mA 500mV~1.8V 6 74HC SOIC-14 Inverters ROHSNexperiaInvertersBC547
TO-92Bipolar (BJT)Jiangsu Changjing Electronics Technology (CJ)IL300
DIP-8-55℃~+100℃ 1 1.25V 1.75us 1us 210mW 4.42kV 5V 60mA DC Photodiode DIP-8 Transistor, Photovoltaic Output Optoisolators ROHSVishay IntertechnologyOptocouplers - Phototransistor Output
README
README.mdHomebrew plasma cutter torch height controller
Schematics, layout and code for a simple yet intelligent replacement for THC301d torch height controller.
The main difference is that this one samples cutting voltage automatically after cut is started, and then tries to keep the plasma torch at the same height.
Beware- this has only been tested for a few hours as of now, but the results seem to be as good as with THC301d (but setpoint is determined automatically).
License: GNU General Public License (GPL) version 3.
Author: Reinis Veips, http://wot.lv/
Parts
75| Qty | Value | Footprint | References |
|---|---|---|---|
| 10 | 10K | R3-LARGE_PADS | R1, R2, R4, R5, R6, R16, R17, R18, R19, R23 |
| 9 | 200R | R3-LARGE_PADS | R7, R8, R9, R10, R11, R12, R13, R14, R15 |
| 9 | 5v1 ZENER | D3 | D1, D3, D4, D5, D6, D7, D8, D9, D10 |
| 4 | 0.1uF | C1 | C1, C8, C10, C11 |
| 4 | 10uF | C1V7 | C6, C7, C9, C12 |
| 4 | P*** | 1pin | 1PIN, 1PIN, 1PIN, 1PIN |
| 3 | 100R | R3-LARGE_PADS | R3, R20, R25 |
| 3 | 1uF | C1 | C2, C3, C5 |
| 2 | 12v1 ZENER | D3 | D11, D12 |
| 2 | 1K | R3-LARGE_PADS | R27, R28 |
| 2 | 400R | R3-LARGE_PADS | R24, R26 |
| 2 | 47k | R3-LARGE_PADS | R22, R29 |
| 2 | 4N25 | DIP-6__300_ELL | IC2, IC3 |
| 2 | CNY74-4 | DIP-16__300 | U3, U7 |
| 1 | 100uF | C1V7 | C4 |
| 1 | 1N4007 | D5 | D2 |
| 1 | 3K3 | R3-LARGE_PADS | R21 |
| 1 | 4N25 | DIP-6__300 | IC1 |
| 1 | 74HC04 | DIP-14__300 | U6 |
| 1 | 7805 | LM78XXV | U4 |
| 1 | ARDUINO_MINI_PRO | ARDUINO_MINI | U2 |
| 1 | BARREL_JACK | BARREL_JACK | CON1 |
| 1 | BC547 | TO92-EBC | Q1 |
| 1 | DB25 | DB25FC | J2 |
| 1 | DB9 | DB9FC | J3 |
| 1 | IL300 | DIP-8__300_ELL | PH1 |
| 1 | ISOL_PWR | MCE_DIP | U8 |
| 1 | ISOL_PWR | SIL-4 | U5 |
| 1 | LM358 | DIP-8__300 | U1 |
| 1 | LM358 | DIP-8__300_ELL | U9 |
| 1 | PTC 1.1A 30V | CP4 | F1 |
Questions
How big is the Thc PCB?
It measures 123.8 × 99.7 mm and has 2 copper layers, 1.6 mm thick.
What parts does the Thc use?
75 parts, built around the LM358, CNY74-4H, 74HC04D and BC547. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.
Where can I download the Thc KiCad files?
From the festlv/thc repository on GitHub, at the commit this page was made from: the board is thc.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.
Can I use the Thc design in my own project?
Its repository states no licence, so its author keeps all rights: ask festlv before reusing the design.
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