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2 layers70.2 × 39.1 mmMotion nightlight, the printed circuit board in 3D

Motion nightlight

ezcGman/motion-nightlight

KiCad files for an easy circuit to build a motion nightlight yourself

Size
70.2 × 39.1 mm
Copper layers
2
Thickness
1.6 mm
Parts
10
Nets
5
Pads
53
Tracks, vias
12, 38
Pours
5
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
6 Jun 2021
Updated
11 Feb 2022

Overview

Motion nightlight is an open-source printed circuit board by ezcGman, from the ezcGman/motion-nightlight repository on GitHub. It is a 2-layer board of 70.2 × 39.1 mm with 10 parts on 5 nets, routed with 12 tracks and 38 vias.

It is built around the IRL3803S. Its parts include 1 capacitor, 1 resistor, 1 transistor and 1 connector. It belongs with the power and sensors and measurement boards of this library.

Main components

1

README

README.md

How it looks at night

Motion Nightlight

This is one of my first self designed PCBs in KiCad. It's a very simple circuit which can be utilized to create a motion nightlight with a few low power LED strips. See some examples at the bottom.

Credits

Shoutout to Quindor from QuinLED.info, the LED master himself. He tought me a lot about KiCad, PCB design and some more electrical engineering fundamentals! While I'm still miles away from being perfect, with his help I really feel confident in what I'm doing here!

KiCad dependencies

It might happen that KiCad is missing my custom footprints. You can find and download them here and then add them to KiCad: https://github.com/ezcGman/andys-footprints

Parts list

All these parts can be easily found on AliExpress (except the PCBs ;) ):

  • 1x The PCB in this folder, printed e.g. at PCBWay
  • 1x 3.2V LiFePO4 battery in AA form factor
  • 1x AA battery holder for THT mounting
  • The HC-SR501 PIR sensor. And because this also would act at day time, we also need:
  • An LDR, a light-dependent resistor, which can be installed into the HC-SR501 to make it only act at night time. See that great video of Clive: https://www.youtube.com/watch?v=2dxhbXHYEG0
  • 1x MOSFET. Probably most FETs (ha ha, MOSt FETs... ha ha) are fine, just pay attention that the thermal pad is connected to drain, as the MOSFET bed on the PCB is connected to drain! But I suggest the IRL3803 which has perfect specs for this application:
    • Max Drain-Source Voltage of 30V
    • Gate Threshold Voltage already of 1V
  • 1x 0805 SMD capacitor of 10µF or bigger. But 0805 SMD caps are usually limited to ~40µF. So whatever u have around
  • 1x 0805 SMD resistor of 10kΩ
  • 4x 2.54mm double row pin headers. I chose angled headers, as it makes the whole thing more flat, so you can hide it behind something

Tools list

Required

  • A soldering iron
  • Soldering tin

Optional

  • For SMD components:
    • A hot air soldering/reflow station. However, it's only two and u have space around them, so they can be done with a soldering iron. Also the MOSFET can be technically soldered with an iron.
    • Solder paste
    • Tweezers

Example installation:

How it looks at night How it looks at day time Assembled PCB

Parts

10
QtyValueFootprintReferences
4M2MountingHole:MountingHole_2.2mm_M2_Pad_ViaH1, H2, H3, H4
110kΩResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR1
110µFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1
13.2VAndys-Footprints:BatteryHolder_Keystone_2460_1xAA-removed-holesBT1
1Conn_02x04_Odd_EvenAndys-Footprints:PinHeader_2x04_P2.54mm_Horizontal-Less-SilkScreenJ1
1IRL3803Package_TO_SOT_THT:TO-220-3_VerticalQ1
1LOGOAndys-Footprints:Yoshi-Egg-SmallG***

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Questions

How big is the Motion nightlight PCB?

It measures 70.2 × 39.1 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Motion nightlight use?

10 parts, built around the IRL3803S. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Motion nightlight KiCad files?

From the ezcGman/motion-nightlight repository on GitHub, at the commit this page was made from: the board is MotionNightlight.kicad_pcb and its schematic MotionNightlight.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Motion nightlight design in my own project?

Its repository states no licence, so its author keeps all rights: ask ezcGman before reusing the design.