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2 layers50.8 × 31.8 mmLight barrier v2 receiver, the printed circuit board in 3D

Light barrier v2 receiver

espena/light-barrier

Garage door light barrier. KiCad project with schematics and PCB layout.

Size
50.8 × 31.8 mm
Copper layers
2
Thickness
1.6 mm
Parts
25
Nets
15
Pads
67
Tracks, vias
194, 0
Pours
1
Routed
Yes
KiCad
KiCad 4
Created
9 Jul 2018
Updated
12 Jul 2018

Overview

Light barrier v2 receiver is an open-source printed circuit board by espena, from the espena/light-barrier repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 50.8 × 31.8 mm with 25 parts on 15 nets, routed with 194 tracks and 0 vias.

It is built around the TLC555CP, BC557 and TIP120. Its parts include 7 capacitors, 6 resistors, 4 diodes, 3 ICs and 2 transistors.

Main components

3

README

README.md

Light barrier

Garage door light barrier. KiCad project with schematics and PCB layout. This project is shared under GNU general public license version 3, and is provided "as is", with no warranties what so ever. Use this material completely at your own risk.

Transmitter circuit

Component IDTypeDescriptionValue
C1CapacitorRadial electrolytic, 10V1000µF
C2CapacitorMonolithic Ceramic Chip470pF
C3CapacitorMonolithic Ceramic Chip100nF
C4CapacitorMonolithic Ceramic Chip100nF
C5CapacitorMonolithic Ceramic Chip100nF
D1Diode1N4001, 50V-
D2LEDGreen, 5mm-
D3IR-LEDTSAL 6100-
J1Terminal blockKF128 2-pin, 5 mm pitch-
JP1Jumper1x2 pin header with jumper-
Q1TransistorBC338 NPN BJT-
R1ResistorMetal film, 1% tolerance1kΩ
R2ResistorMetal film, 1% tolerance24kΩ
R3ResistorMetal film, 1% tolerance120kΩ
R4ResistorMetal film, 1% tolerance22kΩ
R5ResistorMetal film, 1% tolerance680kΩ
R6ResistorMetal film, 1% tolerance10kΩ
R7ResistorMetal film, 1% tolerance100kΩ
R8ResistorMetal film, 1% tolerance10Ω
RV1PotentiometerCermet 25-turn 3296W-110kΩ
U1ICTLC555 timer circuit-
U2ICTLC555 timer circuit-

PCB layout for the transmitter is shared via OSH Park

Receiver circuit

Component IDTypeDescriptionValue
C1CapacitorRadial electrolytic47µF
C2CapacitorMonolithic Ceramic Chip100nF
C3CapacitorRadial electrolytic10µF
C4CapacitorMonolithic Ceramic Chip100nF
C5CapacitorMonolithic Ceramic Chip100nF
C6CapacitorMonolithic Ceramic Chip100nF
C7CapacitorRadial electrolytic, 10V1000µF
D1Diode1N4001, 50V-
D2Diode1N4001, 50V-
D3LEDRed, 5mm-
D4Diode1N4001, 50V-
J1Terminal blockKF128 2-pin, 5 mm pitch-
Q1TransistorBC557 PNP BJT-
Q2TransistorTIP120 darlington-
R1ResistorMetal film, 1% tolerance6,2kΩ
R2ResistorMetal film, 1% tolerance100Ω
R3ResistorMetal film, 1% tolerance100kΩ
R4ResistorMetal film, 1% tolerance100kΩ
R5ResistorMetal film, 1% tolerance6,8kΩ
R6ResistorMetal film, 1% tolerance1kΩ
RV1PotentiometerCermet 25-turn 3296W-1100kΩ
RV2PotentiometerCermet 25-turn 3296W-1100kΩ
U1ICVS1838 IR receiver-
U2ICTLC555 timer circuit-
U3ICTLC555 timer circuit-

PCB layout for the receiver is shared via OSH Park

Parts

25
QtyValueFootprintReferences
4100nFCapacitors_THT:C_Disc_D4.3mm_W1.9mm_P5.00mmC2, C4, C5, C6
31N4001Diodes_THT:D_DO-41_SOD81_P2.54mm_Vertical_KathodeUpD1, D2, D4
2100kResistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P2.54mm_VerticalR3, R4
2100kPotentiometers:Potentiometer_Trimmer_Bourns_3296WRV1, RV2
2TLC555CPHousings_DIP:DIP-8_W7.62mm_LongPadsU2, U3
1100Resistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P7.62mm_HorizontalR2
11000µFCapacitors_THT:CP_Radial_D12.5mm_P5.00mmC7
110µFCapacitors_THT:CP_Radial_D4.0mm_P2.00mmC3
11kResistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P2.54mm_VerticalR6
147µFCapacitors_THT:CP_Radial_D4.0mm_P2.00mmC1
16,2kResistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P2.54mm_VerticalR1
16,8kResistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P2.54mm_VerticalR5
1BC557TO_SOT_Packages_THT:TO-92_Molded_Narrow_OvalQ1
1POWERTerminalBlocks_Phoenix:TerminalBlock_Phoenix_PT-3.5mm_2polJ1
1REDLEDs:LED_D5.0mmD3
1TIP120TO_SOT_Packages_THT:TO-220-3_VerticalQ2
1VS1838Opto-Devices:IRReceiver_Vishay_MINICAST-3pinU1

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Questions

How big is the Light barrier v2 receiver PCB?

It measures 50.8 × 31.8 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Light barrier v2 receiver use?

25 parts, built around the TLC555CP, BC557 and TIP120. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Light barrier v2 receiver KiCad files?

From the espena/light-barrier repository on GitHub, at the commit this page was made from: the board is light_barrier_v2_receiver.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Light barrier v2 receiver design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).