Skip to the content
2 layers37.2 × 61.1 mmUniBalun1.2, the printed circuit board in 3D

a PCB for a lightweight qrp Balun (1:1, 1:4 or UnUn 1:49)

Size
37.2 × 61.1 mm
Copper layers
2
Thickness
1.6 mm
Parts
16
Nets
5
Pads
34
Tracks, vias
38, 31
Pours
1
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
7 Jul 2022
Updated
12 Nov 2024

Overview

UniBalun1.2 is an open-source printed circuit board by DG1JAN, from the DG1JAN/UniBalun repository on GitHub, published under the CC-BY-SA-4.0 licence. It is a 2-layer board of 37.2 × 61.1 mm with 16 parts on 5 nets, routed with 38 tracks and 31 vias.

Its parts include 6 connectors, 2 ICs and 1 capacitor.

README

README.md

UniBalun

a PCB for a lightweight qrp (maximum 10W SSB & CW or 5W on FT8) 1:49 UnUn (also 1:9,1:64,... possible) or Balun (1:1, 1:4)

Update to Rev. 1.2 with some minor changes (bigger Pads for the Capaciator and updated labeling)

German speaking Hams will now find a new PDF with build instructions (Bauanleitung) in the repo: https://github.com/DG1JAN/UniBalun/blob/main/Bauanleitung_UniBalun.pdf

alt text

Depending on the winding of the toroid, you can use the PCB to create a 1:1 or 1:4 Balun or a 1:49 UnUn.

1:1 Balun: solder a wire jumper between Pad 1 and 3. No capacitor.

1:4 Balun: solder a wire jumper between Pad 1 and 2 and another jumper between Pad 3 and 4. No capacitor.

1:49 Unun: solder a wire-jumper between Pad 1 and 4 on the backside of the PCB (gives better isolation). Solder the capaciator to C1

1:9 Unun: solder a wire-jumper between Pad 1 and 4 on the backside of the PCB (gives better isolation). Solder a Wire on the backside of the PCB between the a' Pad and the GND of the BNC-Plug.

alt text

I recommend using "Amidon FT82-43" or "Fair-Rite 5943000601" (100% identical to the Amidon) Cores or the "Würth 74270118" core. The Würth core is a bit better on higer Bands, but should not be used below ~6MHz.

PRO-TIP: For lowest losses, use a FT82-43 with a FT50-43 placed inside the FT82. (they fit nicely together) A Fair-Rite 5943000601 & 5943001101 have even a better match!

Measurements have shown that the best winding radio for 1:49 UnUns on the small FT82-43 sized core is 3-to-21.

The new revision (>1.1) has a combined footprint for BNC and SMA connectors, so only one version of the PCB is needed (thanks to DL2MAN for the idea). For BNC connection you can use the Part: Amphenol B6252H7 / Telegärtner J01001A0038 (or similar)
For SMA connection pls use a straight edge mount SMA connector (found some cheap sources at amazon, e.g. : https://www.amazon.de/10-polig-SMA-Buchse-Leiterplattenmontage-Adapter-HF-Steckverbinder-Messing/dp/B07QG2Y9L6/ref=sr_1_3?keywords=sma+buchse&qid=1662800069&sr=8-3 )

I add two new PADs in revision 1.1 to solder 4mm ("Bana Connector") sockets directly to the PCB. I used this parts: https://www.amazon.de/gp/product/B07VYSN74H/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8&th=1

For German or EU-based OM's, I can recommend https://aisler.net/ for PCB manufacturing. You can upload the Kicad file and order the PCBs.
I also have good experience with http://JLCPCB.com from China. You can upload the Gerber Files (as Zip-File) directly to their homepage. delivery time to Germany is ~10 to 14 days. Manuel (DL2MAN) did a short How-To-Order here on Youtube: https://www.youtube.com/watch?v=1b3oLp7s9gk&t=5s

Pictures from a 1:49 UnUn build: alt text

Pictures from a 1:9 UnUn build: alt text

Here are some YouTube Videos related to the Project:

https://youtu.be/JOxsU2A5xWw?si=09692yh69wdoD_nu

https://youtu.be/WJNUpXuDDTQ?si=r2ZIQGWQCxN_N85m

https://youtu.be/oUK1LmV6amc?si=wLx39TDfT2uAble6

Parts

16
QtyValueFootprintReferences
2MountingHoleMountingHole:MountingHole_2.1mmH3, H4
1100pFUniBalunLibrary:THT_capC1
1AMountingHole:MountingHole_3.2mm_M3_PadH2
1A_SMD_PADUniBalunLibrary:4mmJackJ6
1A_THT_PadConnector_Wire:SolderWire-1.5sqmm_1x01_D1.7mm_OD3.9mmJ5
1BMountingHole:MountingHole_3.2mm_M3_PadH1
1BNCConnector_Coaxial:BNC_Amphenol_B6252HB-NPP3G-50_HorizontalJ1
1B_SMD_PADUniBalunLibrary:4mmJackJ4
1B_THT_PadConnector_Wire:SolderWire-1.5sqmm_1x01_D1.7mm_OD3.9mmJ3
1CoreUniBalunLibrary:FT82_BalunU2
1JumperPadUniBalunLibrary:JumperU1
1MountingHoleMountingHole:MountingHole_4.5mmH5
1SMAConnector_Coaxial:SMA_Samtec_SMA-J-P-X-ST-EM1_EdgeMountJ2

The 14 most common of 16 parts.

Similar boards

  • 2 layers140.5 × 30 mmType e, the printed circuit board in 3D

    Type e

    google/mozc-devices

    Circuit diagrams and firmware source code for Gboard DIY keyboards

    16 parts3kApache-2.0
  • 2 layers41.4 × 14.5 mmU2f zero, the printed circuit board in 3D

    U2f zero

    conorpp/u2f-zero

    U2F USB token optimized for physical security, affordability, and style

    16 parts2.4k
  • 2 layers122 × 37 mmV0-UmbilicalBoard, the printed circuit board in 3D

    V0-UmbilicalBoard

    VoronDesign/Voron-Hardware

    Cool Hardware designed by the Voron Design group

    16 parts1.1kGPL-3.0
  • 2 layers152 × 57.6 mmVideoslotadapter, the printed circuit board in 3D

    Videoslotadapter

    hoglet67/RGBtoHDMI

    Bare-metal Raspberry Pi project that provides pixel-perfect sampling of Retro Computer RGB/YUV video and conversion to HDMI

    16 parts1kGPL-3.0
  • 2 layers36 × 63.4 mmSmart ringfinal layout, the printed circuit board in 3D

    Smart ringfinal layout

    hackclub/OnBoard

    💡 Join 1,000 teenagers and make your first PCB with a $100 grant!

    16 parts915
  • 2 layers60 × 40 mmHASwitchPlate, the printed circuit board in 3D

    HASwitchPlate

    aderusha/HASwitchPlate

    LCD touchscreen for Home Automation

    16 parts738MIT
  • 2 layers21.1 × 26.9 mmDemo, the printed circuit board in 3D

    Demo

    easyw/kicadStepUpMod

    kicadStepUp: ECAD to MCAD FreeCAD WorkBench

    16 parts704

Questions

How big is the UniBalun1.2 PCB?

It measures 37.2 × 61.1 mm and has 2 copper layers, 1.6 mm thick.

What parts does the UniBalun1.2 use?

16 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the UniBalun1.2 KiCad files?

From the DG1JAN/UniBalun repository on GitHub, at the commit this page was made from: the board is Uni_Balun/UniBalun1.2.kicad_pcb and its schematic Uni_Balun/UniBalun1.2.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the UniBalun1.2 design in my own project?

Its repository publishes it under the CC-BY-SA-4.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).