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2 layers29 × 38.5 mm3bp v2.1, the printed circuit board in 3D

An audio and video bypass circuit for the Sega Genesis

Size
29 × 38.5 mm
Copper layers
2
Thickness
1.6 mm
Parts
86
Nets
26
Pads
193
Tracks, vias
290, 31
Pours
2
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
24 Jan 2018
Updated
17 May 2021

Overview

3bp v2.1 is an open-source printed circuit board by db-electronics, from the db-electronics/triple-bypass-kicad repository on GitHub. It is a 2-layer board of 29 × 38.5 mm with 86 parts on 26 nets, routed with 290 tracks and 31 vias.

It is built around the 0.1UF 50V 5*11 and MD-90SM. Its parts include 37 resistors, 22 capacitors, 2 ICs and 1 connector. It belongs with the audio and music and retro computing and games boards of this library.

Main components

2

README

README.md

Triple Bypass Version 2

This is a redesign of the fantastic 3bp from dbElectronics. The goal of this project was to take the initial design and accommodate all models on one pcb without the need to swap parts. It was a team effort between myself, Retrorgb, and Jose Cruz who did the majorty of the testing. Ace, FirebrandX and Mobiusstriptech all were part of the group that helped with the redesign and added various ideas and suggestions that lead to the final product. The audio adjustment work was done with the help of the mdFourier tool by Artemio Urbina found here - https://github.com/ArtemioUrbina/MDFourier. Artemio and Bfbii stayed up many late nights and helped me run mdFourier to get the levels to match as close as we could to a model 1 va3 genesis.

Installation Instructions

Currently I suggest using the Audio installation instructions from the mega amp 2.0 http://www.sega-16.com/forum/showthread.php?31989-Take-your-Genesis-audio-to-the-next-level-The-Mega-Amp-2-0-is-here!

For rgb bypass instructions, please see https://www.retrorgb.com/genesistriplebypass.html for now. I will continue working on getting more up-to-date instructions.

Confirmed Working

The current version of this is working with no issues and has been tested and measured with mdFourier. There are still some systems where the pull down jumpers have not been confirmed. If you notice any issues, please let me know.

Design Files

I designed this using the online software tool Easyeda. While I have made the file open for people to edit, I have not yet been able to allow for the files to be truly open source. This is a work in progress and if I have to remake everything from scratch in Kicad. The files here will always be the most up to date versions.

Change Log 17/03/2020

I have added a kicad file to the folder. it looks ok but I still see some issues with ground layers. I am new to kicad but this pretty damn close. As it stands, I still recommend using the current gerber files to send to a pcd fab. The design files are good to go if you want to to change or modify the design.

Change Log 06/03/2020

  • Changed the jumper settings on the silk screen to match new info from Jose Cruz that the model 2 va4 has all of the 75 ohm pulldowns on the Genesis. Nothing needs to be changed on the previous versions. Just take note when installing in a model 2 va4.

Change Log from V1

  • Added jumpers so that all pulldowns could be enabled or disabled without switching parts.
  • Added AC coupling capacitors on the input of the ths7374 to accommodate for systems that we have not measured or installed in yet.
  • Changed the op amp to a soic8 footprint to accommodate a larger variety of possible op amps.
  • Changed the op amp to a tl972 low noise op amp.
  • Lowered the overall volume and increased resistance to try and alleviate some of the clipping in the louder games.
  • Changed the resistor values and numbering to try and fit on the smaller board.
  • Changed audio and video capacitors to tantalum to accommodate for a bottom mount.
  • Adjusted and tested installation in a model 1 Genesis.
  • Increased the audio output capacitors to 47uf.
  • Shrunk the overall size and move the din to the middle of the board to try to avoid the power jacks on a bottom install.
  • Changed the Low pass filter to a solder jumper that will enable when it is jumped.

Parts

86
QtyValueFootprintReferences
12TP_50easyeda:TP505V1, B1, G1, R1, S1, SL1, SN1, SR2, XL1, XR2, YL1, YR2
61.00keasyeda:0603R6, R7, R8, R9, R10, R11
6130keasyeda:0603R20, R21, R24, R25, R29, R30
61uF/16Veasyeda:0603C10, C11, C12, C13, C14, C15
6270pF/50Veasyeda:0603C2, C3, C4, C5, C18, C19
675.0easyeda:0603R13, R14, R15, R16, R17, R18
6JUMPER_PADSX2easyeda:JUMPER_PADSX2a, b, c, e, f, g
45.62keasyeda:0603R2, R3, R4, R5
46.19keasyeda:0603R28, R31, R32, R33
30.1uF/50Veasyeda:0603C1, C6, C20
32.20keasyeda:0603R1, R12, R19
3CP_TANTALUM_CASE-B_EIA-3528-21_REFLOWeasyeda:CP_TANTALUM_CASE-B_EIA-3528-21_REFLOWC8, C21, C22
20805easyeda:0805C9, C16
210.0keasyeda:0603R26, R27
2100keasyeda:0603R22, R23
2162keasyeda:0603R34, R35
222uF/10Veasyeda:1206_PC7, C17
23easyeda:JUMPER1, 1
2332easyeda:0603R36, R37
2LOGOeasyeda:OSHW-LOGO_5MMG, G
1DMP-8easyeda:DMP-8U3
1JUMPER_PADSX3easyeda:JUMPER_PADSX3d
1JUMPER_SOLDER_1X2easyeda:JUMPER_SOLDER_1X2JP1
1MD-90SMeasyeda:MD-90SMCON1
1THS7374IPWReasyeda:TSSOP-14U2

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Questions

How big is the 3bp v2.1 PCB?

It measures 29 × 38.5 mm and has 2 copper layers, 1.6 mm thick.

What parts does the 3bp v2.1 use?

86 parts, built around the 0.1UF 50V 5*11 and MD-90SM. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the 3bp v2.1 KiCad files?

From the db-electronics/triple-bypass-kicad repository on GitHub, at the commit this page was made from: the board is kicad/3bp v2.1.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the 3bp v2.1 design in my own project?

Its repository states no licence, so its author keeps all rights: ask db-electronics before reusing the design.