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2 layers100 × 100 mmFlips9, the printed circuit board in 3D

KiCad schematics and PCB for building flip dot display drivers

Size
100 × 100 mm
Copper layers
2
Thickness
1.6 mm
Parts
55
Nets
132
Pads
448
Tracks, vias
2,898, 129
Pours
2
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
26 Aug 2018
Updated
11 Mar 2019

Overview

Flips9 is an open-source printed circuit board by cawapy, from the cawapy/FlipSuite repository on GitHub. It is a 2-layer board of 100 × 100 mm with 55 parts on 132 nets, routed with 2,898 tracks and 129 vias.

It is built around the TD62783AD and ULN2803. Its parts include 17 ICs, 12 capacitors and 1 connector. It belongs with the lEDs and displays boards of this library.

Main components

2

README

README.md

FlipSuite

KiCad schematics and PCBs for building flip dot and flip segment display drivers.

USE AT YOUR OWN RISK

The designs are not yet finalized or not fully tested.

Status

Flips5, Flips6, Flips7

PCBs of Flips5, Flips6 and Flips7, each in Version V1.0, have been manufactured and equiped.

Flips5, Flips6 and Flips7 can be considered working, at least in single display configurations. Successfully tested:

  • Flips5 with standard Brose displays on BROSE60 and BRDIC1, connected to Flips6 on CNY1+CNY2 and CNX1
    • 28x16 (15 mm dots)
    • 28x19 (10 mm dots)
  • Flips5 with extended 28x24 (10 mm dots) Brose display on BROSE60+BROSE20 and BRDIC1, connected to Flips6 on CNY1+CNY2 and CNX1
    • This display uses the 24 rows 3-26
  • Flips5 with Brose display of 5 digits a 5x7 = 25x7 on BROSE34 and BRDIC1, connected to Flips6 on CNY1 andCNX1
  • Flips7 with Transit Media displays, connected to Flips6 CNY1+CNY2 and CNX1
    • 28x13 (15 mm dots)
    • 28x16 (15 mm dots)
    • 14x16 (15 mm dots)
    • 28x16 (10 mm dots)

Tests of multi display configurations with Flips6 are still pending.

Flips8

Flips8 is work-in-progress.

PCBs

View PCBs online.

Known Issues V1.0

Flips5

  • R1, R2, R3 and C1, C2, C3 are too close to the DIP40 sockets of IC1, IC2, IC3; When using standard DIP40 sockets with rectangular spring contacts, the socket frame and a pad of each of the mentioned resistors and capacitors will overlap.
    • Already rearranged the resistors and capacitors in the layout (db15812: "Place FP2800As' bypass capacitors and EN-pulldowns to fit in Dip40 socket")
    • Options for manufactured boards
      • Use sockets with slimmer frame (e.g. those with round pins); or pin rows, they are also slimmer than the standard socket frames
      • Use little solder for Rs and Cs, decenter Rs and Cs away from socket frame as much as possible
      • Mill small holes into socket to not collide with housings of Rs and Cs
      • Do not equip the Flips5 PCB with those Rs and Cs
        • The enable signals should have pull down resistors, but they can be provided externally; the Flips6 already provides the enable signals with pull down resistors
        • The bypass capacitor can be omitted while the circuit will still work (but it might create more radio interferences then)
  • Cannot use connector socket with locks for CN3 due to conflict with BRDIC1 connector

Flips6

Flips7

  • The jumper JP1 allowing to switch between 28 and 14 column display panel is not required. It turned out that both display types do not differ regarding pins of columns 4 (and 27). The 14 column panel can be used like the 28 column panel.
    • The jumper can be set or even soldered for the 28 column configuration.
    • Jumper to be removed in next version.

Description

Here is some technical description.

Flips Systems

Parts

55
QtyValueFootprintReferences
16Jumper_NO_SmallOwn:SolderJumper1.3mmNoSilkJP101, JP102, JP103, JP104, JP105, JP106, JP107, JP108, JP109, JP110, JP111, JP112, JP113, JP114, JP115, JP116
90μ1Capacitors_SMD:C_0805_HandSolderingC1, C11, C12, C21, C22, C31, C32, C41, C42
974238Housings_SOIC:SOIC-16_3.9x9.9mm_Pitch1.27mmU1, U11, U12, U21, U22, U31, U32, U41, U42
4Conn_02x08_Odd_EvenOwn:Pin_Header_Straight_Shrouded_Locks_2x08_Pitch2.54mm_ConvNumberingCND-16, CND-162, CND1, CND2
4MountingHoleMounting_Holes:MountingHole_3.2mm_M3_ISO14580_PadH101, H102, H103, H104
4TD62783Housings_DIP:DIP-18_W7.62mm_SocketU13, U23, U33, U43
4ULN2803Housings_DIP:DIP-18_W7.62mm_SocketU14, U24, U34, U44
22m2Capacitors_THT:CP_Radial_D13.0mm_P5.00mmC2, C3
110µCapacitors_SMD:C_0805_HandSolderingC4
1Conn_02x13_Odd_EvenOwn:Pin_Header_Straight_Shrouded_Locks_2x13_Pitch2.54mm_ConvNumberingCND-24
1UFP2810Own:Pin_Header_Angle_Shrouded_2x05_Pitch2.54mm_ConvNumberingCN1

Questions

How big is the Flips9 PCB?

It measures 100 × 100 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Flips9 use?

55 parts, built around the TD62783AD and ULN2803. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Flips9 KiCad files?

From the cawapy/FlipSuite repository on GitHub, at the commit this page was made from: the board is Flips9/Flips9.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Flips9 design in my own project?

Its repository states no licence, so its author keeps all rights: ask cawapy before reusing the design.

More from cawapy/FlipSuite

12
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