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2 layers123.5 × 112.1 mmJX8P PSU, the printed circuit board in 3D

Replacement power supply for Roland JX8P

Size
123.5 × 112.1 mm
Copper layers
2
Thickness
1.6 mm
Parts
32
Nets
17
Pads
84
Tracks, vias
108, 1
Pours
2
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
22 May 2025
Updated
22 May 2025

Overview

JX8P PSU is an open-source printed circuit board by calphool, from the calphool/JX8P_PSU repository on GitHub, published under the MIT licence. It is a 2-layer board of 123.5 × 112.1 mm with 32 parts on 17 nets, routed with 108 tracks and 1 via.

It is built around the RAC20-05SK, RAC20-07SK and RAC20-15DK, with the EEU-FR1J101B, EEUFR1V471L and BZW04-5V8 among its other parts. Its parts include 8 diodes, 4 capacitors, 4 resistors, 4 connectors and 1 fuse. It belongs with the power boards of this library.

Main components

9

README

README.md

JX8P_PSU

Replacement power supply for Roland JX8P

Alt text

The power supply for the Roland JX8P is nearly 40 years old at this point, and if you own a JX8P you should probably be a little concerned about its typical manner of failing, which is to spike the +5V rail (your logic rail) frying lots of logic chips on your synth. It is also built around heat generating linear regulators, which makes its demise even more likely.

I decided to replace mine preventatively, and this project is the result of that effort. It's basically three Recom power modules with a common ground, and various conditioning components on the output side to make sure we have perfectly smooth rails, despite the fact that these are switching rather than linear supplies. It works fabulously.

The LEDs and resistors near them are optional, but they give you an easy way to identify that all 4 rails are operating properly.

Be aware that this PCB is managing mains voltages, so don't take on this project if you don't know what you're doing, or if this is a first attempt at building a PCB.
Don't fool with mains voltages unless you know precisely how to protect yourself.

Also be aware that this PCB needs insulation on the bottom of the board. The JX8P uses a shielded metal foil that is grounded. You'll get fireworks if you just plunk this PCB down and connect it. I used a sheet of plexiglass, and attached the board and plexiglass to the wooden base of the synth using 6-32 nylon screws and nuts.

I sourced all the components from Mouser, though you can probably find them anywhere.

The board has some safety features. Since what we care about is the synth, I strapped all the rails to some very sturdy zeners that should protect the sensitive components of the synth if somehow one of the power units went out of spec.

The total current draw across the fuse is just above 1.5 amps, so a 2 amp fuse should probably be what you use.

I've included a Gerber .zip file, so you can just send the .zip to your favorite PCB fab house.

On the mains side (labeled N / L), you'll take the output of the JX8P's filter board, and connect it here. Remove the transformer and the old power supply board. The leads that used to go to the transformer (the green and the white) will now connect to this board. The white one should connect to the N screw terminal and the green one should connect to the L screw terminal.

Regarding the connectors that go to the synthesizer itself, they are no longer available, so I desoldered the old ones from my old power supply board. If you don't have good desoldering tools, you have other options. You could snip the connector off of the synth and simply solder the wires directly, making sure to label them before you cut anything. You could also change the connector to something more standard and user header pins, again be sure to label each wire before you do this. The old power supply actually has markings for the voltages for each wire, and the wires are color coded as well.

At the time this was originally built (May 2025), you could get 5 PCBs from PCBWay for around $40, and the total cost for all the components is around $90, so for $130 you should be able to replace your old power supply, which is considerably cheaper than some so-called "professional" replacement power supplies I've seen online. I seriously doubt that these "professional" boards are any more professional that this one, as all the heavy lifting is done in three components -- the Recom modules. I didn't try it, but you might literally be able to get away with doing nothing more than connecting your synth directly to the outputs of the three Recom modules (making sure that you combine their output grounds). I chose to put components after the output to make sure it's smooth and without ripple, but those Recom modules might be sufficient without all that stuff.

Best of luck. As always, this project is a personal project. I am not liable for any damage you do to your synth, to yourself, your friends and family, or to your property, even if there is an error in this design. Build at your own risk, and make sure to check the output voltages on everything before you connect it to your synth.

Parts

32
QtyValueFootprintReferences
4FerriteBeadFerrite_THT:LairdTech_28C0236-0JW-10FB1, FB2, FB3, FB4
4LEDLED_THT:LED_D3.0mmD5, D6, D7, D8
4MountingHoleMountingHole:MountingHole_3.2mm_M3H1, H2, H3, H4
2100uFCapacitor_THT:CP_Radial_D10.0mm_P2.50mmC3, C4
2470uFCapacitor_THT:CP_Radial_D10.0mm_P2.50mmC1, C2
2600Resistor_THT:R_Axial_DIN0309_L9.0mm_D3.2mm_P12.70mm_HorizontalR3, R4
1150Resistor_THT:R_Axial_DIN0309_L9.0mm_D3.2mm_P12.70mm_HorizontalR2
15000Resistor_THT:R_Axial_DIN0309_L9.0mm_D3.2mm_P12.70mm_HorizontalR1
1BZW04-5V8Diode_THT:D_5W_P12.70mm_HorizontalD1
1Conn_01x04_PinConnector_Molex:Molex_KK-254_AE-6410-04A_1x04_P2.54mm_VerticalJ4
1Conn_01x12_PinConnector_Molex:Molex_KK-254_AE-6410-12A_1x12_P2.54mm_VerticalJ3
1FuseFuse:Fuseholder_Clip-6.3x32mm_Littelfuse_102_Inline_P34.21x7.62mm_D2.54mm_HorizontalF1
1P6KE18A-TPDiode_THT:D_5W_P12.70mm_HorizontalD2
1P6KE18CADiode_THT:D_5W_P12.70mm_HorizontalD3
1P6KE8.2A-TPDiode_THT:D_5W_P12.70mm_HorizontalD4
1RAC20-05SKConverter_ACDC:Converter_ACDC_Recom_RAC20-xxSK_THTPS2
1RAC20-07SKConverter_ACDC:Converter_ACDC_Recom_RAC20-xxSK_THTPS1
1RAC20-15DKConverter_ACDC:Converter_ACDC_Recom_RAC20-xxDK_THTPS3
1Screw_Terminal_01x02TerminalBlock:TerminalBlock_Altech_AK300-2_P5.00mmJ1
1Screw_Terminal_01x05TerminalBlock_Altech:Altech_AK100_1x05_P5.00mmJ2

Questions

How big is the JX8P PSU PCB?

It measures 123.5 × 112.1 mm and has 2 copper layers, 1.6 mm thick.

What parts does the JX8P PSU use?

32 parts, built around the RAC20-05SK, RAC20-07SK, RAC20-15DK and EEU-FR1J101B. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the JX8P PSU KiCad files?

From the calphool/JX8P_PSU repository on GitHub, at the commit this page was made from: the board is JX8P_PSU.kicad_pcb and its schematic JX8P_PSU.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the JX8P PSU design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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