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2 layers100 × 100.1 mmG1-ALC, the printed circuit board in 3D

The Tetrode Boards by Ian White, GM3SEK. Redesigned with KiCad.

Size
100 × 100.1 mm
Copper layers
2
Thickness
1.6 mm
Parts
96
Nets
54
Pads
229
Tracks, vias
528, 2
Pours
11
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
4 Apr 2024
Updated
5 Feb 2026

Overview

G1-ALC is an open-source printed circuit board by bernerus, from the bernerus/TetrodeBoards repository on GitHub. It is a 2-layer board of 100 × 100.1 mm with 96 parts on 54 nets, routed with 528 tracks and 2 vias.

It is built around the LM324, CNY17-4 and MCT5211M, with the 1N4148WS, BY228 and 2W06 among its other parts. Its parts include 31 resistors, 21 capacitors, 20 diodes, 8 connectors and 4 ICs.

Main components

8

README

README.md

TetrodeBoards

The Tetrode Boards by Ian White, GM3SEK. Redesigned with KiCad.

In 1998 Ian White, G3SEK, nowadays GM3SEK designed control and protection circuits for RF power amplifiers that use tube tetrodes. These boards were sold for many years by the designer but were retired around 2017 and are no longer available.

The manuals are still available however, and that documantation is excellent.

After my retirement as a system developer I found time to return to the VHF DXing that I used to do as a student in the late 1970's. By then one of the things I built was a VHF power amplifier, described by Fred Merry, W2GN, which was used even for some EME contacts until around 1987 when a storm took my antenna. Since then, the amplifier was only used occasionally.

Now, 37 years later, the ham world has changed quite a lot. Nowadays computers make the waveforms and almost every ham has a spectrum analyzer built into their radio. My signals from the old PA didn't look very good there.

Actually it is probaly at miracle that the PA and its power supply worked at all now. There were lots of electrolytic capacitors in the power supply that were surplus already in the mid 1970's, and when I got reports on hum on my signal, I checked these caps. I had only about 8 uF left and the G1 and G2 voltage varied too much to be happy with.

That's when I found out that these tetrode boards could help, but since the boards were no longer sold, I decided to try to re-engineer them using KiCad. This time using methods available today. Thus this design uses SMD mounted components and professionally produced boards. I have some boards left, so anyone who likes to try building on these boards can have them for the expense of postage. Beware though that they have issues. Check the issues tab at GitHub first.

A crucial component in Ian's design is the 748 op amp. These are no longer manufactured, but they are available at eBay. Luckily for me, I found a few 748 IC:s leftover from the happy '70s in my old junkbox.

Christer Bernérus, SM6FBQ. JO67BQ 2024-04-04.

Parts

96
QtyValueFootprintReferences
10100nCapacitor_SMD:C_1206_3216MetricC106, C108, C109, C110, C111, C113, C115, C118, C120, C121
91N4007Diode_THT:D_DO-41_SOD81_P10.16mm_HorizontalD110, D111, D112, D113, D115, D116, D117, D119, D120
610kResistor_SMD:R_1206_3216MetricR111, R112, R115, R116, R121, R124
41N4148WSDiode_SMD:D_SOD-323D121, D122, D123, D124
433pCapacitor_SMD:C_0805_2012MetricC112, C114, C117, C119
4BY228Project_library:D_SOD-64_P15.24mm_big_holes_HorizontalD101, D102, D103, D104
4MountingHole_PadMountingHole:MountingHole_3.2mm_M3_DIN965_PadH101, H102, H103, H104
3100k 2WResistor_THT:R_Axial_DIN0414_L11.9mm_D4.5mm_P15.24mm_HorizontalR101, R102, R104
3470kResistor_SMD:R_1206_3216MetricR117, R118, R125
20Jumper:SolderJumper-2_P1.3mm_Bridged2Bar_RoundedPad1.0x1.5mmR303, R529
2100u 350VCapacitor_THT:CP_Radial_D16.0mm_P7.50mmC101, C102
222kResistor_SMD:R_1206_3216MetricR123, R128
2470RResistor_SMD:R_1206_3216MetricR106, R122
24k7 2WResistor_THT:R_Axial_DIN0414_L11.9mm_D4.5mm_P7.62mm_VerticalR107, R109
2G1 conn.Connector_Phoenix_MSTB:PhoenixContact_MSTBVA_2,5_4-G-5,08_1x04_P5.08mm_VerticalJ103, J109
2Heatsink_Pad_2PinProject_library:6025DG_CoolerHS301, HS302
10RResistor_THT:R_Axial_DIN0414_L11.9mm_D4.5mm_P7.62mm_VerticalRLK1
1100RResistor_SMD:R_1206_3216MetricR114
1100kResistor_SMD:R_1206_3216MetricR113
1100n 100VCapacitor_THT:C_Disc_D7.5mm_W4.4mm_P5.00mmC104
1100u 35VCapacitor_THT:CP_Radial_D8.0mm_P3.50mmC107
1105VAC inConnector_Phoenix_MSTB:PhoenixContact_MSTBVA_2,5_2-G-5,08_1x02_P5.08mm_VerticalJ104
110kPotentiometer_THT:Potentiometer_Bourns_3386P_VerticalRV103
11MResistor_SMD:R_1206_3216MetricR120
11N5365 36VDiode_THT:D_DO-41_SOD81_P10.16mm_HorizontalD301
11kPotentiometer_THT:Potentiometer_Bourns_3386P_VerticalRV101
11k5 2WResistor_THT:R_Axial_DIN0414_L11.9mm_D4.5mm_P7.62mm_VerticalR103
11uCapacitor_SMD:C_1206_3216MetricC116
1220u 200VCapacitor_THT:CP_Radial_D25.0mm_P10.00mm_SnapInC103
1270RResistor_SMD:R_1206_3216MetricR301
12W06Diode_THT:Diode_Bridge_Round_D9.0mmBR101
12k7Resistor_SMD:R_1206_3216MetricR119
1330VACConnector_Phoenix_MSTB:PhoenixContact_MSTBVA_2,5_3-G-5,08_1x03_P5.08mm_VerticalJ102
133kResistor_SMD:R_1206_3216MetricR127
139kResistor_SMD:R_1206_3216MetricR126
13k3 2WResistor_THT:R_Axial_DIN0414_L11.9mm_D4.5mm_P7.62mm_VerticalR105
1470R 1WResistor_THT:R_Axial_DIN0414_L11.9mm_D4.5mm_P7.62mm_VerticalR110
14m7 35VCapacitor_THT:CP_Radial_D18.0mm_P7.50mmC105
1560RResistor_SMD:R_1206_3216MetricR302
1ALC tuneConnector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJP301
1BZX55C12VDiode_THT:D_DO-41_SOD81_P5.08mm_Vertical_AnodeUpD118
1BZX85C56Diode_THT:D_DO-41_SOD81_P10.16mm_HorizontalD114
1CNY17-4Package_DIP:DIP-6_W7.62mmU301
1Conn_01x03_PinConnector_Phoenix_MSTB:PhoenixContact_MSTBVA_2,5_3-G-5,08_1x03_P5.08mm_VerticalJ101
1Conn_01x03_PinConnector_Phoenix_MSTB:PhoenixContact_MSTBA_2,5_3-G-5,08_1x03_P5.08mm_HorizontalJ105
1Conn_01x05_PinConnector_Phoenix_MSTB:PhoenixContact_MSTBVA_2,5_5-G-5,08_1x05_P5.08mm_VerticalJ107
1G2 Control board interconnectConnector_Phoenix_MSTB:PhoenixContact_MSTBVA_2,5_6-G-5,08_1x06_P5.08mm_VerticalJ108
1LM324Package_SO:SO-14_5.3x10.2mm_P1.27mmU102
1LM7812_TO220Package_TO_SOT_THT:TO-220-3_VerticalU101
1MCT5211MPackage_DIP:DIP-6_W7.62mmU103
1TIP122Package_TO_SOT_THT:TO-220-3_VerticalQ101

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Questions

How big is the G1-ALC PCB?

It measures 100 × 100.1 mm and has 2 copper layers, 1.6 mm thick.

What parts does the G1-ALC use?

96 parts, built around the LM324, CNY17-4, MCT5211M and 1N4148WS. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the G1-ALC KiCad files?

From the bernerus/TetrodeBoards repository on GitHub, at the commit this page was made from: the board is G1-ALC.kicad_pcb and its schematic G1-ALC.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the G1-ALC design in my own project?

Its repository states no licence, so its author keeps all rights: ask bernerus before reusing the design.