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2 layers163.2 × 74.3 mmBT DMG, the printed circuit board in 3D

My take on an all in one carrier board for a Raspberry Pi Zero based handheld gaming system.

Size
163.2 × 74.3 mm
Copper layers
2
Thickness
1.6 mm
Parts
77
Nets
79
Pads
250
Tracks, vias
1,060, 223
Pours
18
Routed
Yes
KiCad
KiCad 4
Created
5 Jun 2018
Updated
5 Jun 2018

Overview

BT DMG is an open-source printed circuit board by benpocalypse, from the benpocalypse/bentendo repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 163.2 × 74.3 mm with 77 parts on 79 nets, routed with 1,060 tracks and 223 vias.

It is built around the LM386. Its parts include 22 capacitors, 21 resistors, 12 connectors, 12 switches and 7 ICs.

Main components

1

README

README.md

Bentendo DMG

My take on an all in one carrier board for a Raspberry Pi Zero based handheld gaming system.

Backstory

I had designed this so that my 4 year old son would have an actual handheld retro system that could be kid friendly. However, after I had designed, layed out, and ordered all the parts, I only found enough free time to partially populate one of them. I hate to see all of my effort go to waste, so I'm putting this out there if anyone else is interested in trying to build one, or to fork my design and improve it.

The design of this board uses a cheap 3.2" screen that runs on the Pi's GPIO pins. I've actually tested this part, and it's working as expected. I designed the controller to use membrane pads like an actual SNES controller (or similar.) The idea was that I would just take one of those cheap SNES USB game pads, and steal the buttons/pads from them, as you can see in the picture below.

The board was designed in KiCAD, and has a BOM in it that can be directly ordered from Digikey. I've also included datasheets for all the important bits in the project as well.

Here is a 3D rendering of the board, made using FreeCAD in combination with KiCAD: 3D rendering of the board

And here is a picture of the actual board, with some components on it for a dry fit test: Acutal board!

And finally, a WIP case design I made in TinkerCAD: 3D Case WIP

Here is a link to the WIP case design in Tinkercad if anyone is interested in finishing it.

The Future

I still plan on coming back to this, but really wanted to put it up on GitHub so that the bits don't get lost to a computer or hard drive failure. I think I'll eventually get some time this fall to build and debug the boards I have. There may be a revision in the future...who knows...

Parts

77
QtyValueFootprintReferences
8MEMBRANE_PADBentendo:membrane_button_smallS2, S3, S4, S5, S10, S11, S12, S13
50Resistors_SMD:R_1206_HandSolderingR12, R13, R14, R19, R21
510KResistors_SMD:R_1206_HandSolderingR4, R6, R9, R10, R15
5CONN_01X02Connectors:PINHEAD1-2J2, J3, J4, J7, J8
5Conn_01x01Connectors:1pinJ5, J9, J10, J11, J12
410UFCapacitors_THT:CP_Radial_D5.0mm_P2.00mmC8, C12, C13, C15
4MEMBRANE_PADBentendo:membrane_button_tinyS8, S9, S14, S15
20.047UFCapacitors_THT:C_Disc_D5.0mm_W2.5mm_P5.00mmC10, C17
2100KResistors_SMD:R_1206_HandSolderingR16, R18
210UFCapacitors_THT:C_Disc_D5.0mm_W2.5mm_P2.50mmC7, C11
2127RResistors_SMD:R_1206_HandSolderingR5, R8
2220UFCapacitors_THT:CP_Radial_D8.0mm_P3.50mmC9, C14
2270RResistors_SMD:R_1206_HandSolderingR3, R7
233NFCapacitors_THT:C_Disc_D5.0mm_W2.5mm_P5.00mmC16, C18
247UFCapacitors_THT:CP_Radial_D5.0mm_P2.00mmC4, C19
2AD5228TO_SOT_Packages_SMD:TSOT-23-8_HandSolderingU5, U6
2LM386Libraries:LM386MX-1&slash_NOPBU3, U4
10.1uFCapacitors_SMD:C_0805_HandSolderingC21
10.47UFCapacitors_THT:C_Disc_D5.0mm_W2.5mm_P2.50mmC1
11.5K 1%Resistors_SMD:R_1206_HandSolderingR1
11.5UHInductors_SMD:L_Vishay_IHLP-2020L1
110uFCapacitors_SMD:C_0805_HandSolderingC22
11KResistors_SMD:R_1206_HandSolderingR20
11UFCapacitors_THT:C_Disc_D5.0mm_W2.5mm_P5.00mmC3
11uFCapacitors_SMD:C_0805_HandSolderingC20
1220PFCapacitors_THT:C_Disc_D5.0mm_W2.5mm_P5.00mmC5
122UFCapacitors_THT:C_Disc_D5.0mm_W2.5mm_P2.50mmC6
1300KResistors_SMD:R_1206_HandSolderingR17
14.7UFCapacitors_THT:C_Disc_D5.0mm_W2.5mm_P2.50mmC2
14.99KResistors_SMD:R_1206_HandSolderingR2
145.3KResistors_SMD:R_1206_HandSolderingR11
1DDiodes_THT:D_DO-35_SOD27_P7.62mm_HorizontalD1
1DUAL_MOSFETSMD_Packages:SOIC-8-NQ1
1LTC4064Housings_SSOP:MSOP-10-1EP_3x3mm_Pitch0.5mmU1
1RT4812TO_SOT_Packages_SMD:SOT-23-8_HandsolderingU2
1Raspberry_Pi_2_3Connectors:IDC_Header_Straight_40pinsJ6
1SWITCH_FSM4JRTLibraries:1825027-5U7
1USB_OTGConnectors_USB:USB_Micro-B_Molex_47346-0001J1

Questions

How big is the BT DMG PCB?

It measures 163.2 × 74.3 mm and has 2 copper layers, 1.6 mm thick.

What parts does the BT DMG use?

77 parts, built around the LM386. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the BT DMG KiCad files?

From the benpocalypse/bentendo repository on GitHub, at the commit this page was made from: the board is bentendo/BT-DMG.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the BT DMG design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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