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2 layers43.2 × 75.7 mmFatrug, the printed circuit board in 3D

New version of FAT device

Size
43.2 × 75.7 mm
Copper layers
2
Thickness
1.6 mm
Parts
20
Nets
35
Pads
78
Tracks, vias
83, 0
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
7 Aug 2022
Updated
21 Sep 2022

Overview

Fatrug is an open-source printed circuit board by bardolf, from the bardolf/fatrug2 repository on GitHub. It is a 2-layer board of 43.2 × 75.7 mm with 20 parts on 35 nets, routed with 83 tracks and 0 vias.

Its parts include 14 connectors and 2 resistors.

README

README.md

FATRUG2

Fully automatic time project (FAT), based on FireBeetle 2 ESP32-E IoT Microcontroller.

Usage demonstrated on the videos.

Measures time between starting and finishing device. Basic features:

  • ESP32-E IoT Microcontroller is a device brain.
  • Ultrasonic distance sensor HC-SR04 with a threshold 60 - 80cm, could be more, didn't test.
  • Reliable distance between devices up to 100m (depends on local conditions).
  • Minimum measurement time is 100ms (avoiding false start).
  • Systematic error 20-50ms, which I'm lazy to compansate.
  • Able to run several hours on 2500mAh battery.
  • Mountable to tripod via 1/4-20 UNC thread.

Electronics

Schema and PCB drawn in KiCAD and files are part of the project. Original idea (and PCB) relied on laser sensor VL53L0X, however the measurement is too bad in noisy environment (sunny day). It was redesign to use ultrasonic sensor HC-SR04 instead. The ultrasonic sensor needs and TM1637 4-Digit LED need 5V (better results with 5V), step up to 5V was added. It is not yet reflected on PCB (maybe future updates), just connected with dupont wires.

Peripherials are following.

  • MCU ESP32-E pinout

  • laser distance sensor - GY-VL53L0X I2, connected via connector labeled laser (SDA, SCL, 3.3V, GND)

TODO: ultrasonic sensor

GY-VL53L0X

  • TM1637 4-Digit LED 0.56" 0.56inch 7 Segments Display, connected via connector labeled 7seg. Beware: more common display is the one with colon wired and dots unwired. Choose based on your preferences.

TM1637

  • RGB LED NeoPixel WS2812 8mm, connected via connector labeled RGB LED

WS2812

  • button (reset), connected to ground and PIN D2 (25)

button

  • LiPol Batterry 104050 2500mAh 3.7V JST-PH 2.0

battery

switch

  • 2x resistor 20k - for battery capacity measurement on PIN A0 (36)

  • some JST-PH connectors, DUPONT connectors

If you make your own BOM don't forget to multiply it by two - you need 2 boxes.

TODO: antennas

PCB

PCB

Box

Box

State Diagram

Photos

photo1

photo2

photo3

Parts

20
QtyValueFootprintReferences
5Conn_01x03Connector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJ7, J10, J12, J13, J14
4MountingHoleMountingHole:MountingHole_2.5mmH1, H2, H3, H4
3Conn_01x02Connector_JST:JST_PH_B2B-PH-K_1x02_P2.00mm_VerticalJ1, J2, J3
3Conn_01x04Connector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_VerticalJ4, J8, J9
222kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR1, R2
1Conn_01x05Connector_PinHeader_2.54mm:PinHeader_1x05_P2.54mm_VerticalJ11
1Conn_01x14Connector_PinSocket_2.54mm:PinSocket_1x14_P2.54mm_VerticalJ5
1Conn_01x18Connector_PinSocket_2.54mm:PinSocket_1x18_P2.54mm_VerticalJ6

Questions

How big is the Fatrug PCB?

It measures 43.2 × 75.7 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Fatrug use?

20 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Fatrug KiCad files?

From the bardolf/fatrug2 repository on GitHub, at the commit this page was made from: the board is kicad/v1/final/fatrug.kicad_pcb and its schematic kicad/v1/final/fatrug.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Fatrug design in my own project?

Its repository states no licence, so its author keeps all rights: ask bardolf before reusing the design.

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