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2 layers65 × 56.5 mmOsdev hat, the printed circuit board in 3D

An operating system development HAT for Raspberry Pi

Size
65 × 56.5 mm
Copper layers
2
Thickness
1.6 mm
Parts
60
Nets
96
Pads
255
Tracks, vias
388, 41
Pours
1
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
9 Jul 2026
Updated
9 Jul 2026

Overview

Osdev hat is an open-source printed circuit board by alxhub, from the alxhub/osdev-hat repository on GitHub, published under the MIT licence. It is a 2-layer board of 65 × 56.5 mm with 60 parts on 96 nets, routed with 388 tracks and 41 vias.

It is built around the PCA9555DB and TPS25942ARVCT. Its parts include 29 resistors, 16 diodes, 6 capacitors, 6 connectors and 2 ICs.

Main components

2

README

README.md

OSDev HAT

The OSDev HAT is a Raspberry Pi HAT which makes operating system development against the Raspberry Pi as a host significantly easier.

The HAT contains a socket for an ESP32 (I use the Sparkfun ESP32-S3 Thing Plus). The ESP32 is capable of turning the Pi on and off and communicating with it over UART. A custom bootloader based on raspbootin allows the Pi to boot from a kernel loaded from the ESP32.

Effectively, this turns the ESP32 into a wireless remote controller for the Pi: turning it on, loading a kernel, monitoring the console output over UART, sending commands, etc.

Planned features include:

  • Power on/off
  • Bidirectional UART
  • Support for cooperative heartbeat (watchdog) and soft-reset GPIO pins
  • 16 LEDs which can display visual indications of OS state
  • JTAG connectivity for register inspection, memory dumping, or other light debugging

This project is in early stages, and currently contains the untested PCB design:

PCB Design

Parts

60
QtyValueFootprintReferences
16470Resistor_SMD:R_0603_1608MetricR1, R2, R3, R17, R18, R19, R20, R21, R22, R23, R24, R25, R26, R27, R28, R29
16LEDLED_SMD:LED_0603_1608MetricD1, D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D12, D13, D14, D15, D16
6?Resistor_SMD:R_0603_1608MetricR7, R9, R10, R11, R12, R14
3100kResistor_SMD:R_0603_1608MetricR6, R8, R13
20.1uFCapacitor_SMD:C_0603_1608MetricC2, C4
210kResistor_SMD:R_0603_1608MetricR15, R16
21uFCapacitor_SMD:C_0603_1608MetricC3, C5
25.1kResistor_SMD:R_0603_1608MetricR4, R5
2Conn_01x04_SocketConnector_JST:JST_SH_SM04B-SRSS-TB_1x04-1MP_P1.00mm_HorizontalJ4, J5
1?Capacitor_SMD:C_0603_1608MetricC6
1C_PolarizedCapacitor_THT:C_Radial_D5.0mm_H5.0mm_P2.00mmC1
1Conn_01x12_SocketConnector_PinSocket_2.54mm:PinSocket_1x12_P2.54mm_VerticalJ2
1Conn_01x16_SocketConnector_PinSocket_2.54mm:PinSocket_1x16_P2.54mm_VerticalJ3
1D_SchottkyDiode_SMD:D_0402_1005MetricD_ESP1
1PCA9555DBPackage_SO:SSOP-24_5.3x8.2mm_P0.65mmU2
1Raspberry_Pi_4PiHat:RPI_Hat_B+J1
1TPS25942ARVCTul_TPS25942ARVCT:RVC0020AU1
1USB_C_PlugConnector_USB:USB_C_Receptacle_GCT_USB4085P1

Questions

How big is the Osdev hat PCB?

It measures 65 × 56.5 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Osdev hat use?

60 parts, built around the PCA9555DB and TPS25942ARVCT. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Osdev hat KiCad files?

From the alxhub/osdev-hat repository on GitHub, at the commit this page was made from: the board is osdev_hat/osdev_hat.kicad_pcb and its schematic osdev_hat/esp32.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Osdev hat design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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