

Mrf101 40m pa usbpd
USB-C powered linear amplifier for 40M band with harmonic rejection and SMA ports
- Size
- 220 × 130 mm
- Copper layers
- 2
- Thickness
- 1.6 mm
- Parts
- 96
- Nets
- 64
- Pads
- 295
- Tracks, vias
- 365, 540
- Pours
- 4
- Routed
- Yes
- KiCad
- KiCad 10.0 (file 20260206)
- Created
- 15 Jul 2026
- Updated
- 16 Jul 2026
Overview
Mrf101 40m pa usbpd is an open-source printed circuit board by ablanquart, from the ablanquart/thegrenade_2026 repository on GitHub, published under the CERN-OHL-S-2.0 licence. It is a 2-layer board of 220 × 130 mm with 96 parts on 64 nets, routed with 365 tracks and 540 vias.
It is built around the PGA-103+, CH224K and LM5122MH, with the LM2596HV-ADJ, MRF101AN and MRF101BN among its other parts. Its parts include 33 resistors, 30 capacitors, 8 inductors, 6 diodes and 6 transistors. It belongs with the power and audio and music boards of this library.
Main components
8PGA-103+
SOT-89-41.5dB 18dB 23.2dBm 3V、5V 50MHz~4GHz 97mA Linearization design SOT-89-4 RF Amplifiers ROHSMini-CircuitsRF AmplifiersCH224K
ESSOP-10-150mil-1mm-40℃~+90℃ 100W 4V~30V 5V、9V、12V、15V、20V Overvoltage Protection、Thermal Protection PD 3.0 Power Receiver Controller ESSOP-10-150mil-1mm USB PD ROHSWCH (Nanjing Qinheng Microelectronics)USB ConvertersLM5122MH
HTSSOP-20-EP-40℃~+125℃@(TJ) 1 4.5V~65V 400kHz~1MHz Adjustable Boost Boost External Yes HTSSOP-20-EP DC-DC Converters ROHSTexas InstrumentsDC-DC ConvertersLM2596HV-ADJ
TO-263-5TO-263-5 New Arrivals ROHSH&M SemiconductorUncategorisedMRF101AN
TO-220-3-40℃~+175℃ -6V、10V 0.96pF 1 N-channel 115W 133V 149pF 2.2V 43.4pF N-Channel Standalone TO-220-3 MOSFETs ROHSNXP SemiconductorsMOSFETsMRF101BN
TO-220133V 115W NPN Silicon Plastic Power TransistorNXP SemiconductorsUncategorisedSB560
DO-201AD-55℃~+150℃ 1 Independent 200A 5A 60V 670mV@5A DO-201AD Schottky Diodes ROHSSuzhou Good-Ark ElecSchottky DiodesSMBJ24A
DO-214AA(SMB)-55℃~+150℃ 15.4A 24V 26.7V 38.9V 5uA 600W TVS Unidirectional DO-214AA(SMB) ESD and Surge Protection (TVS/ESD) ROHSGOODWORKESD And Surge Protection (TVS/ESD)
README
README.mdThe Grenade 2026 - An MRF101 40m AM Linear Amplifier
USB-C Powered - 10W Carrier / 40W PEP - SMA Connectors
A bench-oriented 40-meter (7.0–7.3 MHz) AM linear amplifier built around a push-pull pair of NXP MRF101AN/MRF101BN LDMOS transistors — powered from a standard 100 W USB-C PD supply. Designed for experimental use under an FCC Part 5 license and general amateur use on 40m.
10 W carrier / 40 W PEP · 50 Ω in/out · runs from a laptop brick · absorptive harmonic termination
Features
- USB-C powered: negotiates 20 V / 5 A from any 100 W PD supply via a CH224K sink controller, then boosts to 48 V with an LM5122 synchronous boost converter.
- Dual power path: the boost output and a 48 V bench input are diode-ORed onto the main VDD rail — plug in whichever you have; both is fine.
- Absorptive harmonic termination: a high-pass diplexer branch dumps everything the output low-pass filter rejects into a 50 Ω / 6 W resistive load instead of reflecting it back into the PA drains. The transistors see a resistive load at all frequencies.
- Interlocked bring-up: the driver supply (LM2596HV buck) is enabled only after PD negotiation succeeds, or manually via a force-enable jumper (J5).
- Status LEDs: green = PD negotiated and boost alive; amber = main 48 V rail present.
- Temperature-tracked gate bias for the output pair.
- 7-element Chebyshev low-pass output filter, 7.5 MHz cutoff.
Repository layout
├── mrf101_40m_pa_usbpd.kicad_pro # KiCad project
├── mrf101_40m_pa_usbpd.kicad_sch # Schematic
├── mrf101_40m_pa_usbpd.kicad_pcb # Board (220 × 130 mm, 2-layer)
├── BOM_mrf101_40m_pa_usbpd.csv # Bill of materials (grouped, with quantities)
├── fab_usbpd/ # Gerbers, drill files, paste layers
├── docs/
│ ├── USER_GUIDE.md # Setup and operation
│ └── SERVICE_MANUAL.md # Theory of operation, component reference, test points
├── CHANGELOG.md
├── LICENSE # CERN-OHL-S v2
└── README.mdQuick start
- Bolt the board to a heatsink — the MRF101 pair requires one (TO-220 tab-down).
- Connect a 50 Ω dummy load or antenna system to J2 (RF OUT). Never key without a load.
- Power: plug a 100 W USB-C PD supply into J4, or 48 V bench into J3.
- Green LED (D7) = PD negotiated; amber LED (D8) = 48 V rail up.
- Apply drive (≈1 W nominal) to J1 (RF IN).
Full setup, bias adjustment, and first-power-up procedures are in docs/USER_GUIDE.md. Circuit theory, a complete component function reference, and oscilloscope test points are in docs/SERVICE_MANUAL.md.
Bill of materials
The complete grouped BOM is BOM_mrf101_40m_pa_usbpd.csv.
Sourcing notes for the parts that matter:
| Part | Refs | Notes |
|---|---|---|
| MRF101AN + MRF101BN | Q1, Q2 | Buy the AN/BN pair — mirrored pinouts for layout symmetry. |
| CH224K | U3 | USB-PD sink controller, SSOP-10. |
| LM5122 | U4 | Sync boost controller, HTSSOP-20 (exposed pad). |
| LM2596HV-12 | U2 | HV variant is mandatory — input is 48 V. |
| BN-43-202, BN-43-3312 | T1, T2 | Binocular ferrite cores; wind per schematic. |
| 330 pF C0G 250 V | C33, C34 | Diplexer series caps — voltage rating matters. |
| 390 nH, Q > 50 @ 20 MHz | L8 | 1812 air-core/ceramic, or wind 8t on a T37-6. |
| 100 Ω 3 W 2512 | R34, R35 | The harmonic dump — do not substitute smaller. |
| USB-C 16-pin receptacle | J4 | Mid-mount, 5 A rated. |
Regenerating fabrication files
With KiCad 10.x:
KCLI=/Applications/KiCad/KiCad.app/Contents/MacOS/kicad-cli # adjust for your OS
$KCLI pcb export gerbers mrf101_40m_pa_usbpd.kicad_pcb -o fab_usbpd/
$KCLI pcb export drill mrf101_40m_pa_usbpd.kicad_pcb -o fab_usbpd/ \
--excellon-units mm --excellon-separate-thInclude the paste layers (F.Paste/B.Paste) if you're having a stencil made.
Safety
This is a 40-watt RF power amplifier running on a 48-volt rail. Treat it accordingly: hot heatsinks, RF voltage on exposed copper, and enough stored energy in the bulk capacitors to be memorable. Operate into a proper load, within your license privileges, and keep fingers off the output network while transmitting.
License
This project is licensed under the CERN Open Hardware Licence Version 2 — Strongly Reciprocal (CERN-OHL-S v2). See LICENSE for the full text.
Copyright © 2026 Adam Blanquart
This source describes Open Hardware and is licensed under the CERN-OHL-S v2. You may redistribute and modify this source and make products using it under the terms of the CERN-OHL-S v2 (https://ohwr.org/cern_ohl_s_v2.txt).
This source is distributed WITHOUT ANY EXPRESS OR IMPLIED WARRANTY, INCLUDING OF MERCHANTABILITY, SATISFACTORY QUALITY AND FITNESS FOR A PARTICULAR PURPOSE. Please see the CERN-OHL-S v2 for applicable conditions.
Source location: https://github.com/ablanquart/thegrenade_2026/
As per CERN-OHL-S v2 section 4.1, any product you make from this design should carry a reference back to the source location above.
Parts
96| Qty | Value | Footprint | References |
|---|---|---|---|
| 9 | 100nF | Capacitor_SMD:C_0805_2012Metric | C1, C2, C7, C8, C9, C14, C19, C22, C32 |
| 6 | 1k | Resistor_SMD:R_0805_2012Metric | R3, R5, R13, R18, R20, R31 |
| 3 | 10k | Resistor_SMD:R_0805_2012Metric | R19, R26, R32 |
| 3 | pad TBD | Resistor_SMD:R_0805_2012Metric | R8, R9, R10 |
| 2 | 1.51uH (19t T50-6) | Inductor_THT:L_Toroid_Vertical_L14.0mm_W6.3mm_P4.57mm_Pulse_A | L1, L3 |
| 2 | 10 | Resistor_SMD:R_0805_2012Metric | R1, R2 |
| 2 | 100 3W | Resistor_SMD:R_2512_6332Metric | R34, R35 |
| 2 | 1000uF 63V | Capacitor_THT:CP_Radial_D10.0mm_P5.00mm | C26, C27 |
| 2 | 100k | Resistor_SMD:R_0805_2012Metric | R21, R22 |
| 2 | 22uF 25V | Capacitor_SMD:C_1210_3225Metric | C29, C30 |
| 2 | 22uF 63V | Capacitor_SMD:C_1210_3225Metric | C24, C25 |
| 2 | 330 | Resistor_SMD:R_2512_6332Metric | R6, R7 |
| 2 | 330pF C0G 250V | Capacitor_SMD:C_1210_3225Metric | C33, C34 |
| 2 | 510pF | Capacitor_SMD:C_1206_3216Metric | C3, C6 |
| 2 | 910pF | Capacitor_SMD:C_1206_3216Metric | C4, C5 |
| 1 | 1.67uH (20t T50-6) | Inductor_THT:L_Toroid_Vertical_L14.0mm_W6.3mm_P4.57mm_Pulse_A | L2 |
| 1 | 100V NFET | Package_TO_SOT_SMD:TO-252-2 | Q6 |
| 1 | 100V NFET sync | Package_TO_SOT_SMD:TO-252-2 | Q7 |
| 1 | 100pF | Capacitor_SMD:C_0805_2012Metric | C21 |
| 1 | 100uF 63V | Capacitor_THT:CP_Radial_D8.0mm_P3.50mm | C11 |
| 1 | 100uH | Inductor_SMD:L_12x12mm_H8mm | L5 |
| 1 | 10k (FPWM) | Resistor_SMD:R_0805_2012Metric | R33 |
| 1 | 10k bias adj | Potentiometer_THT:Potentiometer_Bourns_3296W_Vertical | RV1 |
| 1 | 10nF | Capacitor_SMD:C_0805_2012Metric | C20 |
| 1 | 10uF 25V | Capacitor_SMD:C_1206_3216Metric | C13 |
| 1 | 10uF 63V | Capacitor_SMD:C_1210_3225Metric | C28 |
| 1 | 110 | Resistor_SMD:R_0805_2012Metric | R11 |
| 1 | 13k | Resistor_SMD:R_0805_2012Metric | R23 |
| 1 | 15k | Resistor_SMD:R_1206_3216Metric | R37 |
| 1 | 15k (50V) | Resistor_SMD:R_0805_2012Metric | R28 |
| 1 | 15uH 12A | Inductor_SMD:L_12x12mm_H8mm | L6 |
| 1 | 1:4 balun (BN-43-202) | linear_amp:Xfmr_Binocular_BN43-202_5pin | T1 |
| 1 | 1uF | Capacitor_SMD:C_0805_2012Metric | C31 |
| 1 | 1uF 100V | Capacitor_SMD:C_1206_3216Metric | C10 |
| 1 | 2.2uF | Capacitor_SMD:C_1206_3216Metric | C23 |
| 1 | 2.2uH | Inductor_SMD:L_12x12mm_H4.5mm | L7 |
| 1 | 220uF 25V | Capacitor_THT:CP_Radial_D8.0mm_P3.50mm | C12 |
| 1 | 2N3904 | Package_TO_SOT_THT:TO-92_Inline | Q3 |
| 1 | 2N3904 (heatsink) | Package_TO_SOT_THT:TO-92_Inline | Q4 |
| 1 | 390nH | Inductor_SMD:L_1812_4532Metric | L8 |
| 1 | 40k2 (250kHz) | Resistor_SMD:R_0805_2012Metric | R24 |
| 1 | 47 | Resistor_SMD:R_0805_2012Metric | R14 |
| 1 | 48V DC in | TerminalBlock:TerminalBlock_MaiXu_MX126-5.0-02P_1x02_P5.00mm | J3 |
| 1 | 49k9 | Resistor_SMD:R_0805_2012Metric | R25 |
| 1 | 4:1 (BN-43-3312) | linear_amp:Xfmr_Binocular_BN43-3312_5pin | T2 |
| 1 | 4k7 | Resistor_SMD:R_0805_2012Metric | R4 |
| 1 | 590k | Resistor_SMD:R_0805_2012Metric | R27 |
| 1 | 5m | Resistor_SMD:R_2512_6332Metric | R29 |
| 1 | 6A | Fuse:Fuse_1812_4532Metric | F1 |
| 1 | 6k8 | Resistor_SMD:R_0805_2012Metric | R36 |
| 1 | 8.87k | Resistor_SMD:R_0805_2012Metric | R12 |
| 1 | CH224K | Package_SO:SSOP-10-1EP_3.9x4.9mm_P1mm_EP2.1x3.3mm | U3 |
| 1 | LM2596HV-ADJ | Package_TO_SOT_THT:TO-220-5_Vertical | U2 |
| 1 | LM5122 | Package_SO:HTSSOP-20-1EP_4.4x6.5mm_P0.65mm_EP3.4x6.5mm | U4 |
| 1 | MRF101AN | Package_TO_SOT_THT:TO-220-3_Horizontal_TabDown | Q1 |
| 1 | MRF101BN | Package_TO_SOT_THT:TO-220-3_Horizontal_TabDown | Q2 |
| 1 | PGA-103+ | linear_amp:PGA_103_MMIC | U1 |
| 1 | RFC 1mH | Inductor_THT:L_Toroid_Vertical_L14.0mm_W6.3mm_P4.57mm_Pulse_A | L4 |
| 1 | SB560 | Diode_SMD:D_SMC | D4 |
| 1 | SB560 (60V 5A) | Diode_SMD:D_SMC | D1 |
| 1 | SMA in | Connector_Coaxial:SMA_Molex_73251-1153_EdgeMount_Horizontal | J1 |
| 1 | SMA out | Connector_Coaxial:SMA_Molex_73251-1153_EdgeMount_Horizontal | J2 |
| 1 | SMBJ24A | Diode_SMD:D_SMB | D6 |
| 1 | SS36 (60V) | Diode_SMD:D_SMA | D3 |
| 1 | USB-C PD 100W | Connector_USB:USB_C_Receptacle_HRO_TYPE-C-31-M-12 | J4 |
| 1 | amber VDD | LED_SMD:LED_0805_2012Metric | D8 |
| 1 | force-en | Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_Vertical | J5 |
| 1 | green PD-OK | LED_SMD:LED_0805_2012Metric | D7 |
Questions
How big is the Mrf101 40m pa usbpd PCB?
It measures 220 × 130 mm and has 2 copper layers, 1.6 mm thick.
What parts does the Mrf101 40m pa usbpd use?
96 parts, built around the PGA-103+, CH224K, LM5122MH and LM2596HV-ADJ. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.
Where can I download the Mrf101 40m pa usbpd KiCad files?
From the ablanquart/thegrenade_2026 repository on GitHub, at the commit this page was made from: the board is mrf101_40m_pa_usbpd.kicad_pcb and its schematic mrf101_40m_pa_usbpd.kicad_sch. PCBKit opens the board in the browser, with nothing to install.
Can I use the Mrf101 40m pa usbpd design in my own project?
Its repository publishes it under the CERN-OHL-S-2.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).
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