Skip to the content
PCBKitNew board
2 layers220 × 130 mmMrf101 40m pa usbpd, the printed circuit board in 3D

Mrf101 40m pa usbpd

ablanquart/thegrenade_2026

USB-C powered linear amplifier for 40M band with harmonic rejection and SMA ports

Size
220 × 130 mm
Copper layers
2
Thickness
1.6 mm
Parts
96
Nets
64
Pads
295
Tracks, vias
365, 540
Pours
4
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
15 Jul 2026
Updated
16 Jul 2026

Overview

Mrf101 40m pa usbpd is an open-source printed circuit board by ablanquart, from the ablanquart/thegrenade_2026 repository on GitHub, published under the CERN-OHL-S-2.0 licence. It is a 2-layer board of 220 × 130 mm with 96 parts on 64 nets, routed with 365 tracks and 540 vias.

It is built around the PGA-103+, CH224K and LM5122MH, with the LM2596HV-ADJ, MRF101AN and MRF101BN among its other parts. Its parts include 33 resistors, 30 capacitors, 8 inductors, 6 diodes and 6 transistors. It belongs with the power and audio and music boards of this library.

Main components

8

README

README.md

The Grenade 2026 - An MRF101 40m AM Linear Amplifier

USB-C Powered - 10W Carrier / 40W PEP - SMA Connectors

A bench-oriented 40-meter (7.0–7.3 MHz) AM linear amplifier built around a push-pull pair of NXP MRF101AN/MRF101BN LDMOS transistors — powered from a standard 100 W USB-C PD supply. Designed for experimental use under an FCC Part 5 license and general amateur use on 40m.

10 W carrier / 40 W PEP · 50 Ω in/out · runs from a laptop brick · absorptive harmonic termination

Features

  • USB-C powered: negotiates 20 V / 5 A from any 100 W PD supply via a CH224K sink controller, then boosts to 48 V with an LM5122 synchronous boost converter.
  • Dual power path: the boost output and a 48 V bench input are diode-ORed onto the main VDD rail — plug in whichever you have; both is fine.
  • Absorptive harmonic termination: a high-pass diplexer branch dumps everything the output low-pass filter rejects into a 50 Ω / 6 W resistive load instead of reflecting it back into the PA drains. The transistors see a resistive load at all frequencies.
  • Interlocked bring-up: the driver supply (LM2596HV buck) is enabled only after PD negotiation succeeds, or manually via a force-enable jumper (J5).
  • Status LEDs: green = PD negotiated and boost alive; amber = main 48 V rail present.
  • Temperature-tracked gate bias for the output pair.
  • 7-element Chebyshev low-pass output filter, 7.5 MHz cutoff.

Repository layout

text
├── mrf101_40m_pa_usbpd.kicad_pro   # KiCad project
├── mrf101_40m_pa_usbpd.kicad_sch   # Schematic
├── mrf101_40m_pa_usbpd.kicad_pcb   # Board (220 × 130 mm, 2-layer)
├── BOM_mrf101_40m_pa_usbpd.csv     # Bill of materials (grouped, with quantities)
├── fab_usbpd/                      # Gerbers, drill files, paste layers
├── docs/
│   ├── USER_GUIDE.md               # Setup and operation
│   └── SERVICE_MANUAL.md           # Theory of operation, component reference, test points
├── CHANGELOG.md
├── LICENSE                         # CERN-OHL-S v2
└── README.md

Quick start

  1. Bolt the board to a heatsink — the MRF101 pair requires one (TO-220 tab-down).
  2. Connect a 50 Ω dummy load or antenna system to J2 (RF OUT). Never key without a load.
  3. Power: plug a 100 W USB-C PD supply into J4, or 48 V bench into J3.
  4. Green LED (D7) = PD negotiated; amber LED (D8) = 48 V rail up.
  5. Apply drive (≈1 W nominal) to J1 (RF IN).

Full setup, bias adjustment, and first-power-up procedures are in docs/USER_GUIDE.md. Circuit theory, a complete component function reference, and oscilloscope test points are in docs/SERVICE_MANUAL.md.

Bill of materials

The complete grouped BOM is BOM_mrf101_40m_pa_usbpd.csv. Sourcing notes for the parts that matter:

PartRefsNotes
MRF101AN + MRF101BNQ1, Q2Buy the AN/BN pair — mirrored pinouts for layout symmetry.
CH224KU3USB-PD sink controller, SSOP-10.
LM5122U4Sync boost controller, HTSSOP-20 (exposed pad).
LM2596HV-12U2HV variant is mandatory — input is 48 V.
BN-43-202, BN-43-3312T1, T2Binocular ferrite cores; wind per schematic.
330 pF C0G 250 VC33, C34Diplexer series caps — voltage rating matters.
390 nH, Q > 50 @ 20 MHzL81812 air-core/ceramic, or wind 8t on a T37-6.
100 Ω 3 W 2512R34, R35The harmonic dump — do not substitute smaller.
USB-C 16-pin receptacleJ4Mid-mount, 5 A rated.

Regenerating fabrication files

With KiCad 10.x:

sh
KCLI=/Applications/KiCad/KiCad.app/Contents/MacOS/kicad-cli   # adjust for your OS

$KCLI pcb export gerbers mrf101_40m_pa_usbpd.kicad_pcb -o fab_usbpd/
$KCLI pcb export drill   mrf101_40m_pa_usbpd.kicad_pcb -o fab_usbpd/ \
      --excellon-units mm --excellon-separate-th

Include the paste layers (F.Paste/B.Paste) if you're having a stencil made.

Safety

This is a 40-watt RF power amplifier running on a 48-volt rail. Treat it accordingly: hot heatsinks, RF voltage on exposed copper, and enough stored energy in the bulk capacitors to be memorable. Operate into a proper load, within your license privileges, and keep fingers off the output network while transmitting.

License

This project is licensed under the CERN Open Hardware Licence Version 2 — Strongly Reciprocal (CERN-OHL-S v2). See LICENSE for the full text.

Copyright © 2026 Adam Blanquart

This source describes Open Hardware and is licensed under the CERN-OHL-S v2. You may redistribute and modify this source and make products using it under the terms of the CERN-OHL-S v2 (https://ohwr.org/cern_ohl_s_v2.txt).

This source is distributed WITHOUT ANY EXPRESS OR IMPLIED WARRANTY, INCLUDING OF MERCHANTABILITY, SATISFACTORY QUALITY AND FITNESS FOR A PARTICULAR PURPOSE. Please see the CERN-OHL-S v2 for applicable conditions.

Source location: https://github.com/ablanquart/thegrenade_2026/

As per CERN-OHL-S v2 section 4.1, any product you make from this design should carry a reference back to the source location above.


Parts

96
QtyValueFootprintReferences
9100nFCapacitor_SMD:C_0805_2012MetricC1, C2, C7, C8, C9, C14, C19, C22, C32
61kResistor_SMD:R_0805_2012MetricR3, R5, R13, R18, R20, R31
310kResistor_SMD:R_0805_2012MetricR19, R26, R32
3pad TBDResistor_SMD:R_0805_2012MetricR8, R9, R10
21.51uH (19t T50-6)Inductor_THT:L_Toroid_Vertical_L14.0mm_W6.3mm_P4.57mm_Pulse_AL1, L3
210Resistor_SMD:R_0805_2012MetricR1, R2
2100 3WResistor_SMD:R_2512_6332MetricR34, R35
21000uF 63VCapacitor_THT:CP_Radial_D10.0mm_P5.00mmC26, C27
2100kResistor_SMD:R_0805_2012MetricR21, R22
222uF 25VCapacitor_SMD:C_1210_3225MetricC29, C30
222uF 63VCapacitor_SMD:C_1210_3225MetricC24, C25
2330Resistor_SMD:R_2512_6332MetricR6, R7
2330pF C0G 250VCapacitor_SMD:C_1210_3225MetricC33, C34
2510pFCapacitor_SMD:C_1206_3216MetricC3, C6
2910pFCapacitor_SMD:C_1206_3216MetricC4, C5
11.67uH (20t T50-6)Inductor_THT:L_Toroid_Vertical_L14.0mm_W6.3mm_P4.57mm_Pulse_AL2
1100V NFETPackage_TO_SOT_SMD:TO-252-2Q6
1100V NFET syncPackage_TO_SOT_SMD:TO-252-2Q7
1100pFCapacitor_SMD:C_0805_2012MetricC21
1100uF 63VCapacitor_THT:CP_Radial_D8.0mm_P3.50mmC11
1100uHInductor_SMD:L_12x12mm_H8mmL5
110k (FPWM)Resistor_SMD:R_0805_2012MetricR33
110k bias adjPotentiometer_THT:Potentiometer_Bourns_3296W_VerticalRV1
110nFCapacitor_SMD:C_0805_2012MetricC20
110uF 25VCapacitor_SMD:C_1206_3216MetricC13
110uF 63VCapacitor_SMD:C_1210_3225MetricC28
1110Resistor_SMD:R_0805_2012MetricR11
113kResistor_SMD:R_0805_2012MetricR23
115kResistor_SMD:R_1206_3216MetricR37
115k (50V)Resistor_SMD:R_0805_2012MetricR28
115uH 12AInductor_SMD:L_12x12mm_H8mmL6
11:4 balun (BN-43-202)linear_amp:Xfmr_Binocular_BN43-202_5pinT1
11uFCapacitor_SMD:C_0805_2012MetricC31
11uF 100VCapacitor_SMD:C_1206_3216MetricC10
12.2uFCapacitor_SMD:C_1206_3216MetricC23
12.2uHInductor_SMD:L_12x12mm_H4.5mmL7
1220uF 25VCapacitor_THT:CP_Radial_D8.0mm_P3.50mmC12
12N3904Package_TO_SOT_THT:TO-92_InlineQ3
12N3904 (heatsink)Package_TO_SOT_THT:TO-92_InlineQ4
1390nHInductor_SMD:L_1812_4532MetricL8
140k2 (250kHz)Resistor_SMD:R_0805_2012MetricR24
147Resistor_SMD:R_0805_2012MetricR14
148V DC inTerminalBlock:TerminalBlock_MaiXu_MX126-5.0-02P_1x02_P5.00mmJ3
149k9Resistor_SMD:R_0805_2012MetricR25
14:1 (BN-43-3312)linear_amp:Xfmr_Binocular_BN43-3312_5pinT2
14k7Resistor_SMD:R_0805_2012MetricR4
1590kResistor_SMD:R_0805_2012MetricR27
15mResistor_SMD:R_2512_6332MetricR29
16AFuse:Fuse_1812_4532MetricF1
16k8Resistor_SMD:R_0805_2012MetricR36
18.87kResistor_SMD:R_0805_2012MetricR12
1CH224KPackage_SO:SSOP-10-1EP_3.9x4.9mm_P1mm_EP2.1x3.3mmU3
1LM2596HV-ADJPackage_TO_SOT_THT:TO-220-5_VerticalU2
1LM5122Package_SO:HTSSOP-20-1EP_4.4x6.5mm_P0.65mm_EP3.4x6.5mmU4
1MRF101ANPackage_TO_SOT_THT:TO-220-3_Horizontal_TabDownQ1
1MRF101BNPackage_TO_SOT_THT:TO-220-3_Horizontal_TabDownQ2
1PGA-103+linear_amp:PGA_103_MMICU1
1RFC 1mHInductor_THT:L_Toroid_Vertical_L14.0mm_W6.3mm_P4.57mm_Pulse_AL4
1SB560Diode_SMD:D_SMCD4
1SB560 (60V 5A)Diode_SMD:D_SMCD1
1SMA inConnector_Coaxial:SMA_Molex_73251-1153_EdgeMount_HorizontalJ1
1SMA outConnector_Coaxial:SMA_Molex_73251-1153_EdgeMount_HorizontalJ2
1SMBJ24ADiode_SMD:D_SMBD6
1SS36 (60V)Diode_SMD:D_SMAD3
1USB-C PD 100WConnector_USB:USB_C_Receptacle_HRO_TYPE-C-31-M-12J4
1amber VDDLED_SMD:LED_0805_2012MetricD8
1force-enConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ5
1green PD-OKLED_SMD:LED_0805_2012MetricD7

Questions

How big is the Mrf101 40m pa usbpd PCB?

It measures 220 × 130 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Mrf101 40m pa usbpd use?

96 parts, built around the PGA-103+, CH224K, LM5122MH and LM2596HV-ADJ. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Mrf101 40m pa usbpd KiCad files?

From the ablanquart/thegrenade_2026 repository on GitHub, at the commit this page was made from: the board is mrf101_40m_pa_usbpd.kicad_pcb and its schematic mrf101_40m_pa_usbpd.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Mrf101 40m pa usbpd design in my own project?

Its repository publishes it under the CERN-OHL-S-2.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

Similar boards

  • 4 layers66.7 × 39 mmPower, the printed circuit board in 3D

    Power

    KRuskowski/s5

    einheit s5 (S501) — 5-port managed PoE switch on Allwinner T113-S3

    62 parts
  • 2 layers80 × 80 mmAmp Main Deck, the printed circuit board in 3D

    Amp Main Deck

    kb3gtn/mrf101_hf_amp

    MRF101 100W HF Amp

    44 parts13MIT
  • 2 layers68 × 34.8 mmClass E, the printed circuit board in 3D

    Class E

    westonb/Plasma-Driver

    40W 40.68MHz Class E RF amplifier using a MRF101AN LDMOS Device

    43 parts13
  • 4 layers130 × 105 mmHomeDeck, the printed circuit board in 3D

    HomeDeck

    Kilan777/HomeDeck

    Jarvis HomeDeck: a Raspberry Pi CM4 carrier board and voice-assistant software for a 7-inch smart display (KiCad hardware, generated from Python, plus the Python/JS assistant)

    228 parts1
  • 4 layers85 × 100 mmNarwal v1, the printed circuit board in 3D

    Narwal v1

    rice-eclipse/rf-communications

    This is the work completed by Rice Eclipse's RF Communications team.

    47 parts2
  • 4 layers68 × 53 mmRF Detector, the printed circuit board in 3D

    RF Detector

    himanshu40304/PCB_automation

    This repository contains the automation workflow and some projects made by using this workflow which makes pcb designs using ai assistance faster than making pcb designs manually.

    42 parts1
  • 2 layers41.8 × 13.2 mm70cm preamp, the printed circuit board in 3D

    70cm preamp

    simonyiszk/70cm_preamp

    15 parts1