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2 layers48.2 × 53.5 mmLVBMS A Sample R2, the printed circuit board in 3D

Repository for all the custom PCBs on ts_23

Size
48.2 × 53.5 mm
Copper layers
2
Thickness
1.2 mm
Parts
135
Nets
113
Pads
333
Tracks, vias
591, 124
Pours
1
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
8 Apr 2023
Updated
3 May 2024

Overview

LVBMS A Sample R2 is an open-source printed circuit board by Team-Swinburne, from the Team-Swinburne/ts_23_Altium_Projects repository on GitHub. It is a 2-layer board of 48.2 × 53.5 mm with 135 parts on 113 nets, routed with 591 tracks and 124 vias.

It is built around the LTC6811IG-1, BSS308PEH6327 and MFU0805FF04000P100, with the DTC114E and HX1188NL among its other parts. Its parts include 54 resistors, 20 capacitors, 15 transistors, 13 fuses and 4 connectors.

Main components

5

README

README.md

About

A Github repository by Team Swinburne for pcb development of the TS_22 vehicle and experimental projects. This will only contain files of the actual pcb design, more information such as design choice, circuit theory, simulation, etc can be located in the shared Pne Drive

Getting Started

Prerequisites

  • Altium (required): Used to design all of these pcb, fill in the link for a free student license.
  • Git (required) : Backbone of Github.
  • Github Destop (recommended) : An UI overlay of git built specifically for Github so you don't have to deal with the terminal interface.

Installation

Once all prerequisite are install, clone this repository to your desired folder by opening it in Github Desktop image

Usage

Follow this guide to ensure you meet the standard and is set up probably before diving into create your own pcb

Naming

Always name your project strictly following the naming scheme to avoid confusion in the future. When starting a new board, create a new folder name ts_22-"Board name". Then inside that folder, create a project in Altium called YYMMDD "Board name" "Revsion number"

For example:

ts_22-Brake-Module

Then:

210705 Brake Module R0

YYMMDD is the project's createtion date and Revision number starts with 0.

Note: Once the pcb is made, DO NOT make any changes to that revision, modifying MUST be made by starting a new revision, e.g. R1

Importing libraries

Altium libraries are collections of component intented for speeding up the design and manufacturing process. There are 2 libraries used in PnE: ts_22-standard-lib and ts_22-connectors-lib, located in the ~ts_22 Library.

To import them: In Altium with your project opened, right-click on the project name -> Add Existing -> Choose file "library name".DbLib, do this for both libraries.

image

Guide on how to add components into the library will be made available in video from. Please discuss with your section leader before attempting to modify these library.

Importing design rules

Design rules ensure all pcb meet Team Swinburne standards and more importantly, the competition rule. There are 2 sets of rules: ts_22-rules.RUL and ts_22-HV-rules.RUL. Choose the corresponding rule dependent on which board you are working on.

To import: In Altium with your project opened, choose Design -> Rules. Then in the pop-up windows, right-click on Design Rules -> Import Rules -> Select all entries -> OK -> Choose file "rules name".RUL.

image

Parts

135
QtyValueFootprintReferences
27TestPointTestPoint:TestPoint_Pad_D1.0mmTP1, TP2, TP3, TP10, TP11, TP12, TP13, TP14, TP15, TP16, TP17, TP25, TP27, TP28, TP29, TP30 +11
180.1uFCapacitor_SMD:C_0603_1608Metric_Pad1.08x0.95mm_HandSolderC2, C3, C4, C5, C6, C7, C10, C11, C12, C13, C14, C15, C16, C17, C19, C20 +2
18100RResistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolderR10, R11, R13, R15, R17, R19, R21, R29, R30, R31, R32, R33, R34, R35, R48, R49 +2
13BSS308PE_H6327BMS_Library:SOT95P260X110-3NQ1, Q3, Q4, Q5, Q6, Q7, Q8, Q9, Q10, Q11, Q12, Q13, Q14
13MFU0805FF04000P100Fuse:Fuse_0603_1608Metric_Pad1.05x0.95mm_HandSolderF1, F2, F3, F4, F5, F6, F7, F8, F9, F10, F11, F12, F13
123.3kResistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolderR12, R14, R16, R18, R20, R22, R23, R24, R25, R26, R27, R28
1233RResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR36, R37, R38, R39, R40, R41, R42, R43, R44, R45, R46, R47
4100kResistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolderR2, R50, R51, R54
450RResistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolderR1, R3, R4, R5
20.01uFCapacitor_SMD:C_0603_1608Metric_Pad1.08x0.95mm_HandSolderC1, C18
2S2B-PH-K-S_LF__SN_Connector_JST:JST_EH_B2B-EH-A_1x02_P2.50mm_VerticalJ1, J3
11.0MResistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolderR7
150kResistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolderR52
1BIAS RESISTOR (VALUE CAN CHANGE)Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolderR8
1BIAS RESISTOR (VALUE CHANGES)Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolderR6
1CZT5551CT-NDBMS_Library:SOT230P700X180-4NQ2
1Conn_01x05_MaleConnector_PinSocket_2.54mm:PinSocket_1x05_P2.54mm_VerticalJ4
1Conn_01x13_MaleConnector_PinSocket_2.54mm:PinSocket_1x13_P2.54mm_VerticalJ2
1DTC114EPackage_TO_SOT_SMD:SOT-23Q15
1HX1188NLBMS_Library:SOIC127P940X597-16NT1
1LTC6811BMS_Library:LTC6811U1

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Questions

How big is the LVBMS A Sample R2 PCB?

It measures 48.2 × 53.5 mm and has 2 copper layers, 1.2 mm thick.

What parts does the LVBMS A Sample R2 use?

135 parts, built around the LTC6811IG-1, BSS308PEH6327, MFU0805FF04000P100 and DTC114E. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the LVBMS A Sample R2 KiCad files?

From the Team-Swinburne/ts_23_Altium_Projects repository on GitHub, at the commit this page was made from: the board is ts_23_BMS_SLAVE/LVBMS_A_Sample_R2/LVBMS_A_Sample_R2.kicad_pcb and its schematic ts_23_BMS_SLAVE/LVBMS_A_Sample_R2/Balancing and Filtering.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the LVBMS A Sample R2 design in my own project?

Its repository states no licence, so its author keeps all rights: ask Team-Swinburne before reusing the design.