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2 layers31.1 × 25.4 mmULD Test Board, the printed circuit board in 3D

A low-power laser driver with an ultra-wide input and output voltage range.

Size
31.1 × 25.4 mm
Copper layers
2
Thickness
1.6 mm
Parts
21
Nets
22
Pads
65
Tracks, vias
97, 14
Pours
14
Routed
Yes
KiCad
KiCad 7 (file 20221018)
Created
14 Sep 2021
Updated
6 Jul 2023

Overview

ULD Test Board is an open-source printed circuit board by SAR-mango, from the SAR-mango/Universal-Laser-Driver repository on GitHub. It is a 2-layer board of 31.1 × 25.4 mm with 21 parts on 22 nets, routed with 97 tracks and 14 vias.

It is built around the AD8515ART and LTC3129IMSE#PBF. Its parts include 8 diodes, 5 capacitors, 4 resistors, 2 ICs and 1 inductor.

Main components

2

README

README.md

Universal Laser Driver

Solves the problem of having to match batteries, laser drivers, and diodes based on input and output voltage and current requirements.

Applications

Intended for low-power laser pointers where space is minimal.

Especially well suited for builds utilizing the Leadlight Pen Host, because the PCB is designed to fit in the plastic carrier that normally holds the switch board. The Leadlight Pen Host requires two 10440-sized battery cells, and the Universal Laser Driver allows the user to swap between AAA alkaline and 10440 Li-ion cells without worrying about damaging the driver or not having sufficient voltage to power the diode.

Specifications

Vin: 2.25–9V

Vout: 1–7V

Iout: 0–200mA

These can very significantly. Lower Vin and/or higher Vout (due to the nonlinear nature of laser diodes) would result in a lower maximum Iout. A lower Iout setting would extend the Vin and Vout ranges.

Project Updates

July 2023: The test board has been shown to reliably produce stable currents between 0 and 200mA using a test load with six standard silicon diodes and one 1Ω resistor in series. Minimal noise was found in the output current waveform, especially below 20MHz. Noise pulses were no more than several nanoseconds long. Therefore, the Universal Laser Driver is unlikely to cause damage or reduced reliability to even the most delicate laser diodes.

The version of the driver meant for the Leadlight Pen Host will be updated to reflect the current schematic for the test board.

Parts

21
QtyValueFootprintReferences
71N4007Diode_SMD:D_SOD-123FD2, D3, D4, D5, D6, D7, D8
21ΩResistor_SMD:R_1210_3225Metric_Pad1.30x2.65mm_HandSolderR2, R4
222nFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC2, C3
222µFCapacitor_SMD:C_1210_3225Metric_Pad1.33x2.70mm_HandSolderC1, C5
110kΩResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR3
12kΩPotentiometer_SMD:Potentiometer_Bourns_TC33X_VerticalRV1
14.7µFCapacitor_SMD:C_1210_3225Metric_Pad1.33x2.70mm_HandSolderC4
16.8µHInductor_SMD:L_Taiyo-Yuden_MD-4040L1
168ΩResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR1
1AD8515Package_TO_SOT_SMD:SOT-23-5_HandSolderingU2
1LEDLED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolderD1
1LTC3129IMSEPackage_SO:MSOP-16-1EP_3x4.039mm_P0.5mm_EP1.651x2.845mmU1

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Questions

How big is the ULD Test Board PCB?

It measures 31.1 × 25.4 mm and has 2 copper layers, 1.6 mm thick.

What parts does the ULD Test Board use?

21 parts, built around the AD8515ART and LTC3129IMSE#PBF. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the ULD Test Board KiCad files?

From the SAR-mango/Universal-Laser-Driver repository on GitHub, at the commit this page was made from: the board is ULD_Test_Board/ULD_Test_Board.kicad_pcb and its schematic ULD_Test_Board/ULD_Test_Board.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the ULD Test Board design in my own project?

Its repository states no licence, so its author keeps all rights: ask SAR-mango before reusing the design.