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2 layers26.1 × 19.3 mmBaken, the printed circuit board in 3D

This is hardware project concept of a CR2032 Operated small size LTE-M/NB-Iot GPS tracker

Size
26.1 × 19.3 mm
Copper layers
2
Thickness
1.6 mm
Parts
37
Nets
74
Pads
265
Tracks, vias
234, 67
Pours
2
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
10 Sep 2022
Updated
19 Feb 2024

Overview

Baken is an open-source printed circuit board by RedBulletTooling, from the RedBulletTooling/NRF9160-Tracker repository on GitHub. It is a 2-layer board of 26.1 × 19.3 mm with 37 parts on 74 nets, routed with 234 tracks and 67 vias.

It is built around the NRF9160-SICA-B1A-R, BAT-HLD-001 and TCR5RG18A,LF, with the CR0201AFW-1001GLF, GJM1555C1H1R5WB01D and LQW15AN4N0G80D among its other parts. Its parts include 10 capacitors, 4 inductors, 3 ICs, 2 connectors and 1 resistor.

Main components

12

README

README.md

NRF9160-Tracker

This is hardware project concept of a CR2032 Operated small size LTE-M/NB-Iot GPS tracker 19x26mm

Reason

We created these designs and products for our company www.menura.org. If you are in need of custom hardware, software and or solutions that provide digital insights - please contact us at contact@menura.org

For us, it's one of those products that would be pretty cool to make but hard to go-to-market with given this only has a very niche legitimate use-case. You will need to provide a back end and front end with adequate independent hosting (could be https://www.traccar.org/). Most tracking providers operate with central servers that they themselves own. They, as sellers, are fully capable of tracking your assets. It doesn't sound all that fun if you realize anyone working at those companies in the right position is fully capable of tracking you and your assets as well if not better than you can.

Besides that, most trackers are trash or DIY. They use technology from < 2010 and have no single thought for (operational) security or reliability. Using the NRF9160, you now have a small GPS tracker communicating over LTE-M/NB-Iot that uses little energy and can provide the security guarantees you need. Using open-source software (or your in-house C2) you are now also not relient on obscure third party providers.

Notes

This is a design in concept. This is not yet in production, we are 80% sure this should work as is but still have some things to keep in mind;

  1. The antenna design is based on the recommendations of Ignion for EU-based operation. But it is a bit more cramped than they would like. We are unsure of RF performance and this should be tested. We are pretty sure it should work fine we have seen far worse designs in production that work just fine.
  2. It's a passive GPS antenna but again design is followed. Unsure of performance.
  3. It's a CR2032 battery-based product. Don't expect this to last multiple years. But with proper programming and battery optimization, which the NRF9160 allows for, it should be able to do just fine. We expect 30 days, at the least.
  4. Small compromises have been made, and programming is done with a tag connected 6 pin. Debug can be done over those ports either by UART or J-link based debug named RTT. Power is always provided by a battery or external power source threw battery pads.
  5. The pads of the battery have shrunken, because of 2 layer design. This shouldn't be a problem, but maybe it could cause some interference on trace running just below it. Those traces aren't that sensitive.
  6. Last thing that is pretty major; we are using a 5V LDO that should be able to step up the voltage from the 3V that is received by the battery. Per spec, it should be able to do that just fine but sometimes they don't match the spec.

Images

title title title title

Parts

37
QtyValueFootprintReferences
5GRM033C80J105ME05DSamacSys_Parts:CAPC0603X33NC2, C3, C4, C5, C8
4GRM219R60J476ME44DSamacSys_Parts:CAPC2012X95N47uF1, 47uF2, C6, C7
3GRM033R60J104KE19JSamacSys_Parts:CAPC0603X33N100nF1, 100nF2, 100nF3
2885392004002SamacSys_Parts:CAPC0603X33N15pF1, 15pF2
2GRM035R60J475ME15DSamacSys_Parts:CAPC0603X55N4.7uF1, 4.7uF2
1104224-0820SamacSys_Parts:1042240820J2
1BAT-HLD-001SamacSys_Parts:BATHLD001U1
1CM1402-03CP-SamacSys_Parts-NRF91GAP-rescueSamacSys_Parts:CM140203CPD1
1CR0201AFW-1001GLFSamacSys_Parts:RESC0603X26NR1
1ERA-1AEB103CSamacSys_Parts:RESC0603X26N10KOhm1
1GJM1555C1H1R4WB01DSamacSys_Parts:CAPC1005X55NC13
1GJM1555C1H1R5WB01DSamacSys_Parts:CAPC1005X55NC9
1GJM1555C1H5R4WB01DSamacSys_Parts:CAPC1005X55NC10
1GJM1555C1HR60WB01DSamacSys_Parts:CAPC1005X55NC12
1GJM1555C1HR70WB01DSamacSys_Parts:CAPC1005X55NC11
1LQW15AN4N0G80DSamacSys_Parts:LQW15AN10NG80DL4
1LQW15AN4N5G80DSamacSys_Parts:LQW15AN10NG80DL1
1LQW18AN12NG10DSamacSys_Parts:LQW18AS10NG0CDL2
1LQW18AN19NG80DSamacSys_Parts:LQW18AN10NG80DL3
1MMZ1005S121HTD25SamacSys_Parts:BEADC1005X55NFL1
1NCP161AFCS500T2GSamacSys_Parts:BGA4C35P2X2_64X64X46IC2
1NN02-224NN02-224:XCVR_NN02-224E2
1NN03-320NN03-320:XCVR_NN03-320E1
1NRF9160-SICA-B1A-RNRF9160-SICA-R:XCVR_NRF9160-SICA-RNRF1
1TC2030-IDC-NLTC2030-IDC-NL:TAG_TC2030-IDC-NLJ1
1TCR5RG18A,LFSamacSys_Parts:TCR5RG18ALFIC1

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Questions

How big is the Baken PCB?

It measures 26.1 × 19.3 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Baken use?

37 parts, built around the NRF9160-SICA-B1A-R, BAT-HLD-001, TCR5RG18A,LF and CR0201AFW-1001GLF. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Baken KiCad files?

From the RedBulletTooling/NRF9160-Tracker repository on GitHub, at the commit this page was made from: the board is Tracker/baken.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Baken design in my own project?

Its repository states no licence, so its author keeps all rights: ask RedBulletTooling before reusing the design.