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2 layers62 × 47.5 mmDropsense v2, the printed circuit board in 3D

i am creating a product with two parts which you drop from a height and it calculates the height from which you dropped it using pure physics and electronics!!

Size
62 × 47.5 mm
Copper layers
2
Thickness
1.6 mm
Parts
43
Nets
70
Pads
217
Tracks, vias
399, 63
Pours
1
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
16 Mar 2026
Updated
23 Sep 2026

Overview

Dropsense v2 is an open-source printed circuit board by ParthDhiman32, from the ParthDhiman32/DropSense repository on GitHub. It is a 2-layer board of 62 × 47.5 mm with 43 parts on 70 nets, routed with 399 tracks and 63 vias.

It is built around the ESP32-S3-WROOM-1-N8, ME6211C33M5G-N and MPU-6050, with the TP4056-42-ESOP8 among its other parts. Its parts include 14 capacitors, 13 resistors, 4 ICs, 4 connectors and 2 diodes. It belongs with the ESP32 boards of this library.

Main components

4

README

README.md

DropSense

"what acctually happens when something drops" dropsense answers that with data

Dropsense is a wireless embedded system project which logs and transmits data in real time what type of data exactly?- it transmits the height from which it is dropped, the time period of the drop and the maximum Gforce which the device accelerated to during the impact .

Basically it consists of two parts the sender and the reciever

IMPORTANT POINT FOR THE REVIEWER

PLEASE CONSIDER THIS AS A DIGITAL DESIGN ONLY I DO NOT MEAN TO SUBMIT IT AS A IRL BUILD BUT A DIGITAL 2ND ITERATION OF THE PROJECT WHEN I BUILT THIS PROJECT IRL IT DID NOT WORK NOT BECAUSE IT WASN'T DESIGNED PROPERLY BUT BECAUSE AN IC FAILED AND WHICH I AM NOT ABLE TO REPLACE BECAUSE IT IS EXTREMELY COSTLY SO PLEASE CONSIDER THIS AS A DIGITAL DESIGN AND APPROVE IT

SENDER

the sender consists of a custom made pcb which has a an esp32 s3 wroom 1 module an microsd card holder and a mpu6050(smd) the sender will read the data and log it in sd card module and upomn impact that is g force greater than 5Gs then it will send info about the drop(height,time period etc) to the reciever btw this all is battery operated and it has a custom bms to power the pcb image image image image

This devise has hexagonal walls because they are better at abosrbing impacts!

RECIEVER

The reciever consists of an esp32 s3 wroom1 module and also an 1.8 inch tft display along with a custom made BMS for charging the battery which powers the pcb and the display shows all the info about the drop when it recieves the data fropm the sender image image image image image

IRL BUILD

SENDER

IMG_20260905_121627 image

RECIEVER

IMG_20260905_121718 image

ZINE PAGE

DROPSENSE (2)

Hardware

This device consists of

  1. MPU6050
  2. Esp32-S3 module (not the development board)
  3. sd card module
  4. custom BMS circuit
  5. A small Li-Ion batter
  6. 1.8 inch tft display

All these parts will be on a custom made PCB whcih will be be enclosed inside a 3D printed case made out of TPU (you may also use PETG or CF-NYLON for added durability)

THIS DEVICE HAS AN ERROR OF +-1CM FOR HEIGHT WHICH IS AM EXTREMELY LOW ERROR

software

This was designed using the following softwares

  1. Fusion360 for the 3d designing of the case
  2. KiCad for the PCB design of this device

CONTROL LOGIC

  1. in the prototyping stage
  2. The MPU6050 reads the values at a very high speed
  3. and then the valuse are logged into the sd card in a .csv file format
  4. then for prototyping the .csv file was read and analyzed
  5. figured out the threshold values such ad the gForce values which are required for automatic triggering and logging of data
  6. for eg when the device approached near 0 gForce vaklues the device is considered in a freefall and then the mpu605 starts to log the values in the sd card module and when the impact happend and the gForce stabelized at around 1Gfprce we can consider the device is stationary again and the Esp32 enters deep sleep mode again to save battery power
  7. the .csv file can then be used to plot graphs in different types of softwares for crash analysis
  8. also the crutial values such as drop height and maximum gForce of the crashb and the time time from falling to the crash is printed on the screen of the reciever

APPLICATIONS

this device can be used and applicated in places where gForce or acceleration and decelleration needs to be preciself analyzed

  1. drone crash analysis simply mount this device onto a drone and it will automaticaklly log the data when the drone crashes
  2. it can also be used in car crash analysis
  3. this device acts as a black box for analysuis

credits (for R&D of this device)

google.com https://randomnerdtutorials.com/arduino-mpu-6050-accelerometer-gyroscope/ Adafruit (use for taking out the values from mpu6050) random nerd tutorials grabcad for the 3d step files of the tft and micro usb

Parts

43
QtyValueFootprintReferences
610uFCapacitor_SMD:C_0805_2012MetricC1, C1, C3, C8, C11, C13
50.1uFCapacitor_SMD:C_0805_2012MetricC2, C6, C7, C9, C10
410kRResistor_SMD:R_0805_2012MetricR4, R5, R8, R9
2100kRResistor_SMD:R_0805_2012MetricR10, R11
222RResistor_SMD:R_0805_2012MetricR12, R13
2330RResistor_SMD:R_0805_2012MetricR2, R3
24.7kRResistor_SMD:R_0805_2012MetricR6, R7
2SW_PushButton_Switch_SMD:SW_Push_1P1T-SH_NO_CK_KMR2xxGEN1, IO0
1100nFCapacitor_SMD:C_0805_2012MetricC5
11uFCapacitor_SMD:C_0805_2012MetricC12
12.2nFCapacitor_SMD:C_0805_2012MetricC4
13.3kRResistor_SMD:R_0805_2012MetricR1
1Conn_01x02Connector_JST:JST_XH_B2B-XH-A_1x02_P2.50mm_VerticalJ2
1Conn_01x06_PinConnector_PinHeader_2.54mm:PinHeader_1x06_P2.54mm_VerticalJ4
1ESP32-S3-WROOM-1RF_Module:ESP32-S3-WROOM-1U1
1GREENLED_SMD:LED_0805_2012MetricD1
1LOGOhackclublogo:hackclublogoG***
1ME6211C33M5Package_TO_SOT_SMD:SOT-23-5U3
1MPU-6050Sensor_Motion:InvenSense_QFN-24_4x4mm_P0.5mmU4
1Micro_SD_Card_Det_Hirose_DM3ATConnector_Card:microSD_HC_Hirose_DM3AT-SF-PEJM5J3
1REDLED_SMD:LED_0805_2012MetricD2
1TP4056-42-ESOP8Package_SO:SOIC-8-1EP_3.9x4.9mm_P1.27mm_EP2.41x3.3mm_ThermalViasU2
1USB_B_MicroConnector_USB:USB_Micro-B_Molex-105017-0001J1

The 40 most common of 43 parts.

More from ParthDhiman32/DropSense

3
  • 2 layers48 × 63.5 mmDropsense reciever v2, the printed circuit board in 3D

    Dropsense reciever v2

    ParthDhiman32/DropSense

    i am creating a product with two parts which you drop from a height and it calculates the height from which you dropped it using pure physics and electronics!!

    34 parts2
  • 2 layers60.5 × 52 mmDropsensePCBV1, the printed circuit board in 3D

    DropsensePCBV1

    ParthDhiman32/DropSense

    i am creating a product with two parts which you drop from a height and it calculates the height from which you dropped it using pure physics and electronics!!

    32 parts2
  • 2 layers50 × 60 mmReciever pcb v1, the printed circuit board in 3D

    Reciever pcb v1

    ParthDhiman32/DropSense

    i am creating a product with two parts which you drop from a height and it calculates the height from which you dropped it using pure physics and electronics!!

    30 parts2

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Questions

How big is the Dropsense v2 PCB?

It measures 62 × 47.5 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Dropsense v2 use?

43 parts, built around the ESP32-S3-WROOM-1-N8, ME6211C33M5G-N, MPU-6050 and TP4056-42-ESOP8. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Dropsense v2 KiCad files?

From the ParthDhiman32/DropSense repository on GitHub, at the commit this page was made from: the board is Dropsense_V2/PCB/SENDER/dropsense_SENDER_v2/dropsense_v2.kicad_pcb and its schematic Dropsense_V1/RECIEVER/CAD/PCB/reciever pcb v1/reciever pcb v1.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Dropsense v2 design in my own project?

Its repository states no licence, so its author keeps all rights: ask ParthDhiman32 before reusing the design.