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2 layers65.8 × 55.9 mmCatponentX, the printed circuit board in 3D

An internal mod for the original Xbox that provides high-quality component (YPbPr) output

Size
65.8 × 55.9 mm
Copper layers
2
Thickness
1.6 mm
Parts
34
Nets
13
Pads
52
Tracks, vias
43, 0
Pours
1
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
29 Aug 2022
Updated
7 Oct 2022

Overview

CatponentX is an open-source printed circuit board by Absolucy, from the Absolucy/CatponentX repository on GitHub. It is a 2-layer board of 65.8 × 55.9 mm with 34 parts on 13 nets, routed with 43 tracks and 0 vias.

It is built around the THS7316D, CR0805-FX-75R0ELF and CL21B104KCFNNNE, with the UCL1C100MCL1GS, FCR684208T and PJRAN3X1U03X among its other parts. Its parts include 4 resistors, 3 capacitors and 1 diode.

Main components

7

README

README.md

CatponentX

This is a board that, in theory, allows for high quality component video output from the original Xbox. It replaces the AV Port, with a PCB that sticks out the back, providing high-quality analog video and digital audio output.

Installation Instructions

These have only been tested on Xbox 1.0! Pads may differ on later Xbox revisions. Although, they should be the same on 1.1, but I believe 1.2-1.4 and 1.6 have different encoders, and likely a different board layout in that area.

Y/Pb/Pr wires

(need an image)

  1. Remove the inductors at L4A2, L4A3, and L4A3. They are above the video encoder, near the AV port. They're black and blue, and very big. Should be easy to remove with low-melt solder.
  2. Solder 3 wires to the bottom pads (the one facing the video encoder chip). They should be long enough to go out the AV port. I personally used this 3-core shielded wire, to reduce interference.
  3. Solder those wires to the Y/Pb/Pr pads on the CatponentX chip. I honestly forgot which one was which, so uh, if someone could figure that out, that'd be great.

AV Port wires

You will need to solder 3 wires (5V, GND, and S/PDIF) to the A/V port holes here. They go to the appropiately labeled pads on the CatponentX PCB. Shielding is not needed.

You will also need to solder two jumpers between the Mode 2/Mode 3 holes, and the adjacent ground points. (Technically, ground is ground and it doesn't matter which ground you use, but it's just convienent to use the adjacent ground pins)

5V = Red
GND = Black
Green = S/PDIF
Mode 2 = Dark Blue (solder to ground)
Mode 3 = Light Blue (solder to ground)
AVIP Port Diagram

Bill of Materials

ReferencesPart DescriptionQuanityPrice (Total)Digi-Key
C110uF 16V Aluminum Capacitor1$0.56493-3913-1-ND
C2, C30.1uF 100V Ceramic Capacitor1$0.201276-6840-1-ND
R1, R2, R375 Ohm 1/8W 0805 Resistor3$0.30CR0805-FX-75R0ELFCT-ND
R4160 Ohm 1/8W 0805 Resistor1$0.10118-CR0805-FX-1600ELFCT-ND
LED1Diffused Red 2V LED1$0.39754-1901-ND
FILTER1THS7316DR Analog Video Filter/Amp1$1.01296-26684-1-ND
RCA13 Component RCA Jacks1$2.56SC1854-ND
TOSLINK1Optical S/PDIF Transmitter1N/A3185-FCR684208T-ND

Note: R4 and LED1 are optional if you don't want a power LED.

Known Issues

  • Video seems too bright (@Absolucy)
  • S/PDIF output doesn't work for me (@Absolucy)

Parts

34
QtyValueFootprintReferences
4Y_INTestPoint:TestPoint_Pad_D2.5mmGND_IN1, Pr_IN1, SPDIF_IN1, VCC_IN1
3R75Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR1, R2, R3
20.1uFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC2, C3
110uFCapacitor_SMD:CP_Elec_5x5.8C1
1FCR684208TCatponentX:FCR684205TTOSLINK1
1G***kibuzzard-630C1A0Ckibuzzard-630C1A0C
1G***kibuzzard-630D7263kibuzzard-630D7263
1G***kibuzzard-6303C228kibuzzard-6303C228
1G***kibuzzard-630E2579kibuzzard-630E2579
1G***kibuzzard-630C1A19kibuzzard-630C1A19
1G***kibuzzard-630BAD90kibuzzard-630BAD90
1G***kibuzzard-6303C288kibuzzard-6303C288
1G***kibuzzard-630BAD88kibuzzard-630BAD88
1G***kibuzzard-630D7269kibuzzard-630D7269
1G***kibuzzard-630C1A27kibuzzard-630C1A27
1G***kibuzzard-6303C26Ekibuzzard-6303C26E
1PJRAN3XIU03XCatponentX:PJRAN3X1URCA1
1Pb_INTestPoint:TestPoint_Pad_D2.5mmY_IN1
1Pr_INTestPoint:TestPoint_Pad_D2.5mmPb_IN1
1R160Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR4
1THS7316CatponentX:THS7316FILTER1
1WP914IDTLED_THT:LED_D3.0mmLED1

The 28 most common of 34 parts.

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Questions

How big is the CatponentX PCB?

It measures 65.8 × 55.9 mm and has 2 copper layers, 1.6 mm thick.

What parts does the CatponentX use?

34 parts, built around the THS7316D, CR0805-FX-75R0ELF, CL21B104KCFNNNE and UCL1C100MCL1GS. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the CatponentX KiCad files?

From the Absolucy/CatponentX repository on GitHub, at the commit this page was made from: the board is CatponentX.kicad_pcb and its schematic CatponentX.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the CatponentX design in my own project?

Its repository states no licence, so its author keeps all rights: ask Absolucy before reusing the design.